Polaris General 2020

12.2
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
AGM BATTERY CHARGING - LOW CHARGE. . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . .. 12.37
AGM BATTERY CHARGING - DEEPLY DISCHARGED (BELOW 3 VOLTS) .. . .. . . .. . . .. . . .. . . .. . . .. . 12.38
AGM LOW MAINTENANCE BATTERY TESTING. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . . 12.38
AGM LOW MAINTENANCE BATTERY MAINTENANCE . . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. 12.39
BATTERY CONDUCTANCE ANALYZER . . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. 12.39
BATTERY OPEN CIRCUIT VOLTAGE TEST (OCV). . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 12.40
BATTERY LOAD TEST . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . 12.40
BATTERY SPECIFIC GRAVITY TEST . . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . . 12.40
BATTERY CHARGING PROCEDURE . . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . . 12.41
BATTERY OFF-SEASON STORAGE. . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... 12.41
BATTERYMINDER® ACCESSORY 12/24 VOLT VEHICLE POWER PLUG . ... . ... . ... . .. . . .. . . ... . . 12.41
FUSE / RELAY SERVICE . . ... . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . 12.42
FUSE / RELAY OPERATION OVERVIEW . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... 12.42
FUSE BOX REPLACEMENT. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 12.42
FUSE / RELAY CENTER - 2 SEAT . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . .. 12.43
FUSE / RELAY CENTER - 4 SEAT . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . .. 12.46
FUSE / RELAY CENTER - INTL (NON-ABS).. . ... . ... . .. . . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... 12.49
FUSE / RELAY CENTER - INTL (ABS) . ... . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. 12.52
CHARGING SYSTEM SERVICE . . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . ... . ... . ... . ... . 12.55
CHARGING SYSTEM OPERATION OVERVIEW . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . 12.55
CHARGING SYSTEM BREAK EVEN TEST . . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . 12.55
CHARGING SYSTEM STATOR (ALTERNATOR) TESTS. .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . .. 12.55
STATOR (ALTERNATOR) REPLACEMENT ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . .. . . .. 12.56
REGULATOR / RECTIFIER OPERATION . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... 12.56
CURRENT DRAW - KEY OFF. .. . . ... . ... . . .. . ... . ... . .. . . .. . . ... . ... . ... . ... . ... . .. . . .. . . ... . ... . ... . ... 12.57
CHARGING SYSTEM TESTING . . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... 12.58
STARTING SYSTEM SERVICE. .. . ... . ... . ... . ... . . .. . ... . ... . .. . . ... . ... . ... . ... . ... . .. . . .. . . .. . . ... . ... . 12.59
STARTING SYSTEM OPERATION OVERVIEW . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 12.59
VOLTAGE DROP TEST.. . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... 12.59
STARTER MOTOR REMOVAL . . .. . . ... . ... . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 12.59
STARTER MOTOR INSTALLATION . . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 12.60
STARTER SOLENOID SERVICE. . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . 12.60
STARTING SYSTEM TROUBLESHOOTING . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . .. . . ... . ... . ... . ... . 12.60
ELECTRONIC POWER STEERING (EPS). . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . ... . ... . ... . .. . . .. 12.61
EPS OPERATION . . .. . . .. . . .. . . .. . . .. . . ... . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 12.61
LIGHTING SYSTEM SERVICE . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . . .. . . .. 12.62
HEADLIGHT ADJUSTMENT . . ... . ... . . .. . . .. . ... . ... . .. . . ... . ... . ... . ... . ... . ... . .. . . ... . ... . ... . ... . ... 12.62
HEADLIGHT BULB REPLACEMENT. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 12.62
HEADLIGHT REMOVAL .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . . 12.63
HEADLIGHT INSTALLATION . . . .. . . .. . ... . ... . ... . . .. . . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . .. 12.63
TAIL LIGHT REPLACEMENT . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ... . 12.64
INTERIOR LED LIGHTS . .. . . .. . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . 12.64
SWITCH SERVICE . . ... . ... . ... . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... . ... . .. . . .. . . .. . . .. . . ... . ... 12.65
BRAKE PRESSURE SWITCH . . ... . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . . .. . ... . ... . .. . . ... . ... . . 12.65
HEADLIGHT SWITCH . . .. . . .. . . .. . . .. . ... . . .. . . .. . . .. . . .. . . .. . ... . ... . . .. . . .. . . .. . . .. . ... . ... . ... . . .. . . . 12.66
IGNITION / KEY SWITCH . ... . ... . ... . . .. . . .. . ... . ... . ... . ... . ... . . .. . ... . ... . ... . ... . ... . ... . ... . ... . ... 12.67
TRANSMISSION / GEAR POSITION SWITCH .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 12.68
CHASSIS / BODY ELECTRICAL