5
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
5.35
17.Roughly align orientation mark on fuel pump between
the orientation marks on fuel tank to ensure float arm
does not get bent or snagged.
WARNING
Failure to align the orientation marks may lead to
interferences with the fuel level float armand cause
incorrect function.
18.While maintaining downward pressure, thread new
nut onto fuel tank and hand tighten. Use care when
starting nut, ensuring threads are properly aligned.
Verify orientation marks are still aligned between fuel
pump and fuel tank.
19.Torque nut to specification using the Fuel Pump
Service Tool (PU-50326) and a calibrated torque
wrench.
TORQUE
Fuel Pump Nut:
70 lb-ft (95 Nm)
20.Verify alignment of fuel pump orientation marks.
21.Connect the fuel supply line to the pump. Refer to
“Fuel Line Replacement” page 5.24 procedure.
NOTICE
Be sure to engage the retainers on each fuel line until
each snaps into place. Pull on fuel lines lightly to
confirm connection.
22.If equipped, reinstall the rubber fuel pump cover.
23.Install the fuel tank vent line onto the tank fitting.
24.Connect the fuel pump electrical harness.
25.Test the fuel pump by turning on the key and listening
for the pump to activate. Cycle the key several times
to prime the system.
26.Install the service panel and passenger seat.
FUEL SYSTEM
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