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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
12. Inspect the pinion shaft by rotating the assembly in
the gearcase housing while checking for any
looseness or roughness. Inspect the pinion gear for
chipped, worn, or broken teeth. If damaged, replace
the gearcase assembly.
NOTE: In the event damage to the gears, pinion
bearings or housing requires replacement, the
entire assembly must be replaced.
13. Remove the differential solenoid from the gearcase if
servicing the solenoid, shift lever, shift lever spring,
or shift yoke. If none of these items are being
serviced, the solenoid can remain installed in the
gearcase.
14. If the solenoid was removed for servicing, inspect the
tip of the solenoid for wear. If the tip of the solenoid is
flattened, the solenoid must be replaced.
15. Remove the clutch gear from the gearcase.
16. Inspect the shift lever (A), shift lever spring (B), shift
return springs (C), and shift yoke (D) for excessive
wear or damage. If disassembly is required, proceed
to the next step. If no disassembly is required,
proceed to “Gearcase Assembly”.
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