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Raymond 8210 - User Manual

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320 pages
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Maintenance Manual
Model Serial Numbers
8210 821-15-00100 & Up
8250 825-17-00001 & Up
Publication: 1146945/001D Revised: 25 Sep 2018
Models 8210 and 8250 Pallet Trucks
Property of American Airlines

Table of Contents

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Summary

Section 1. How To Use This Manual

Manual Design

Describes the manual's structure, format, and sections.

Interactive Electronic Technical Manuals

Explains features and requirements of the electronic manual version.

Abbreviations & Symbols

Defines abbreviations, acronyms, and symbols used throughout the manual.

Section 2. Safety

Definitions

Explains safety reminder terms like Warning and Caution.

General Safety

Provides overall safety guidelines for operating and maintaining the truck.

Lead Acid Battery Safety

Specific safety precautions for handling and charging lead-acid batteries.

Lithium-Ion Battery Safety

Safety guidelines for working with and around lithium-ion batteries.

Jacking Safety

Precautions to observe when jacking the truck for maintenance.

Static Safety

Precautions to prevent electrostatic discharge when working near electronics.

Section 3. Systems Overview

Introduction

Overview of the manual's scope and content.

Truck Model Identification

Illustrates how to identify the truck model and its components.

Lift Truck Specifications

Details technical specifications, load ratings, and tag locations.

Operator Display and Programming

Explains operator display functions, modes, and parameter settings.

Special Tools

Lists and describes tools available for truck maintenance and programming.

Section 4. Scheduled Maintenance

Maintenance Guidelines

General principles and benefits of scheduled maintenance.

Initial 90 Day;250 Deadman Hours (HD) Maintenance

Lists initial maintenance tasks to be performed after 90 days or 250 HD.

Every 180 Days or 500 Deadman Hours (HD)

Details maintenance tasks required every 180 days or 500 HD.

Every 360 Days or 2000 Deadman Hours (HD)

Specifies maintenance tasks for the 360 days or 2000 HD interval.

Grease Fittings

Illustrates locations of grease fittings for lubrication.

Pin Locations

Diagrams showing the location of pins used in component assembly.

Section 5. Troubleshooting

List of Troubleshooting Charts and Tables

An index of various troubleshooting guides and symptom tables.

Electrical Troubleshooting Guidelines

General procedures and precautions for diagnosing electrical system issues.

DC Electric Motors

Details DC motor types, inspection, service, and common issues.

AC Electric Motors

Describes AC motor types, open, and shorted winding troubleshooting.

Hydraulic Troubleshooting Guidelines

General guidelines for diagnosing and resolving hydraulic system problems.

Symptom Table: Electrical System

Lists common electrical system symptoms with possible causes and actions.

Lithium-ion Battery Troubleshooting

Troubleshooting procedures for common issues with lithium-ion batteries.

Section 7. Component Procedures

Component Location Photos

Illustrations showing the location of major truck components.

Finish and Accessories

Procedures for installing/removing covers, bumpers, and related items.

Steering and Controls

Procedures for control handle, keypad, and arm assembly.

Drive and Brake

Procedures related to the drive unit and electromagnetic brake assembly.

Electrical Components

Procedures for various electrical parts like batteries, chargers, and wiring.

Lithium-Ion Battery

Procedures for removing, installing, and maintaining lithium-ion battery components.

Hydraulic Components

Procedures for hydraulic system parts including pump, cylinder, and solenoid.

Options

Procedures for installing optional equipment like fans, lights, and casters.

Section 8. Theory of Operation

Definitions

Defines key operational terms and concepts related to truck function.

Truck Starting

Explains the sequence of operations for starting the truck.

Traction System

Overview of the traction system, including Vehicle Manager and Traction Amplifier.

Lift;Lower System

Theory of operation for the hydraulic pump, cylinder, and solenoid.

Pinout Matrix

Lists functions, normal voltages, and theory of operations for terminal connections.

Section A. Appendix

Lubrication Equivalency Chart

Lists approved lubricants, types, specifications, and part numbers.

Component Specific Service;Torque Chart

Provides torque specifications for various truck components.

Torque Chart - Standard (Ferrous)

Torque values for standard ferrous bolts of various sizes and grades.

Torque Chart - Metric (Ferrous)

Torque values for metric ferrous bolts of various sizes and grades.

Standard;Metric Conversions

Table for converting between standard and metric units for various measurements.

Section I. Index

Safety

Provides essential safety information and guidelines.

Scheduled Maintenance

Details maintenance tasks and schedules for optimal truck performance.

Troubleshooting

Guides for diagnosing and resolving common truck issues.

Component Procedures

Step-by-step instructions for servicing truck components.

Raymond 8210 Specifications

General IconGeneral
BrandRaymond
Model8210
CategoryForklifts
LanguageEnglish