Raymond 8210 - No Travel, Main Contactor Does Not Close. TA Flash Code 3,9. Operator Display Indicates Error Code E107; No Travel, no Lift;Lower. TA Flash Code 1,3. Operator Display; No Travel, no Lift;Lower. TA Flash Code 1,2. Operator Display Indicates Error Code E201; No Truck Functions Active. TA Flash Code 1,7, (Low Battery Voltage). Operator Display May Indicate E221

Section 5. Troubleshooting Model 8210/8250 Maintenance Manual
Symptom Tables: Travel (Forward/Reverse) System
5-24 Publication: 1146945/001, Revised: 25 Sep 2018
No Travel, Main Contactor Does Not Close. TA Flash Code 3,9.
Operator Display Indicates Error Code E107
No Travel, No Lift/Lower. TA Flash Code 1,2. Operator Display
Indicates Error Code E201
No Truck Functions Active. TA Flash Code 1,7, (Low Battery
Voltage). Operator Display May Indicate E221
No Truck Functions Active. TA Flash Code 1,8, (Excessive Battery
Voltage). Operator Display May Indicate E222
Possible Cause Action
Loss of B+ at the TA Troubleshoot B+ from the battery to B+ at the TA. Check the wiring,
connections, and fuses.
Lithium-ion battery: Check charge status LEDs for charge level.
Open in M1 coil or wiring With the truck OFF and the battery disconnected, remove connector
JP1 from the TA. Measure resistance between JP1-6 and JP1-13.
Resistance should be approx. 22 to 24.2 Ohms for standard contactor
(76.5 to 93.5 Ohms for cold storage contactor). If not, troubleshoot
wires and coil for opens. If resistance is OK, replace TA.
Possible Cause Action
Bad wiring between TA and traction
motor
With the truck OFF and the battery disconnected, disconnect cables
W, V, and U from TA and traction motor. Measure for continuity and
shorts between cables and to truck frame.
Bad TA With the truck OFF and the battery disconnected, disconnect motor
cables at TA. Reconnect the battery and turn the truck ON. If code is
still displayed, replace the TA. If code goes away, replace the traction
motor.
Possible Cause Action
Battery Problem Verify the correct, (24V) fully-charged, battery is installed in truck.
Bad traction amplifier Verify battery voltage at key switch input. Measure voltage at JP1-1
wire with JP1 disconnected. If 24V, replace TA.
Possible Cause Action
Battery Problem Verify the correct, (24V) fully-charged, battery is installed in truck.
Lithium-ion battery: Check charge status LEDs for charge level.
Bad traction amplifier Verify battery voltage at key switch input. Measure voltage at JP1-1
wire with JP1 disconnected. If 24V, replace TA.
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