Model 8210/8250 Maintenance Manual Section 7. Component Procedures
Mast Pallet Forks and Load Wheels
Publication: 1146945/001, Revised: 25 Sep 2018 7-115
Removal and Replacement
NOTE: It may be easier to work with the truck
upside down. Remove the battery before
turning the truck over. Some oil may
leak from the hydraulic reservoir.
1. Extend the load wheel forks [6]. Remove
the spiral pin [8] and shaft [13] connecting
the wheel fork to the pallet fork. See
Figure 7-127.
2. Remove the pivot pin locking bolt [5] and
drive the pivot pin [15] out with a brass
drift pin.
3. Remove the spiral pin [10] and pull rod pin
[13].
4. Remove the pull rod [18] from the lower
link assembly.
5. Press new bushings in the pull rods, if
necessary.
6. Reassemble the pull rods on the lower
links. Install the pull rod pin [13] and the
spiral pin [10].
7. Reinstall the pivot shaft [15] and the
retaining bolt [5] in the lower links. Torque
the retaining bolt to 27 ft. lb. (36 Nm).
N
OTE: A spacer is available (if needed) to keep
the bushings from walking out. Refer to
RSI PLT-17-007 for details.
8. Reconnect the pull rod to the wheel fork.
Install the shaft [13] and the spiral pin [8].
9. Place the truck upright and install the
battery. Connect the battery. Check the
reservoir fluid level. Test the operation of
the lift frame.
Carrier Frame Linkage
NOTE: For replacement parts information refer
to the Parts Manual.
The bushings on the lower links can be replaced
by removing the links from one side at a time
and pressing in new bushings.
1. If equipped with the optional keypad,
press the red OFF ( O ) key. Place the Main
ON/OFF Switch in the OFF position.
Disconnect the battery connector from the
truck.
Use extreme care whenever the truck is
jacked up. Keep hands and feet clear
from the vehicle while jacking the truck.
After the truck is jacked, put solid blocks
beneath it to support it. DO NOT rely on
the jack alone to support the truck. For
details, see “Jacking Safety” on
page 2-10.
2. Jack and block the truck under the tractor
frame.
3. To separate the lift and carrier frames,
remove all battery connections before
removing the links.
4. Remove the upper and lower linkages and
lift the lift frame off the carrier frame. See
Figure 7-127.
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