Section 7. Component Procedures Model 8210/8250 Maintenance Manual
Lead Acid Battery Electrical Components
7-40 Publication: 1146945/001, Revised: 25 Sep 2018
Lead Acid Battery
The pallet truck may be equipped with one of
several different types of batteries:
• a Raymond swing-out battery pack and
charger with either a wet cell or a
maintenance-free battery
Figure 7-49.
• a lead acid industrial battery
• a swing-out battery pack (vendor other
than Raymond)
Refer to the battery manufacturer’s battery and
battery charger manuals for battery specific
recommendations.
Before working on the battery, see
“Lead Acid Battery Safety” on page 2-5.
Industrial batteries and assembled
battery packs can weigh more than 500
pounds (227 kg). Use extreme care
during replacement. Use a suitable
battery replacement device or hoist for
lifting.
Swing-out Battery Pack
Removal (entire battery pack)
1. Park truck on a level surface and make
sure the parking brake is applied.
2. If equipped with the optional keypad,
press the red OFF ( O ) key. Place the Main
ON/OFF Switch in the OFF position.
3. Remove the load backrest.
4. Disconnect the battery connector found at
the top of console cover.
5. Remove all battery pack retention
hardware.
N
OTE: The battery pack may be secured to the
tractor frame with two screws part way
down the compartment or one screw at
the top of the compartment.
Figure 7-50. Battery Pack to Frame Mounting Locations
6. Position the battery replacement device
above the battery and attach it to the
battery manufacturer’s designated lift
points.
7. Remove the battery with the lifting device.
N
OTE: Attach the lifting hook to the designated
lifting area. Do not attach the lifting
hook to the charger cord storage handle.
8. Put the discharged battery on the charging
stand.
Charger
Battery
Connector
Battery
Tray
Battery Pack Mounting
Hole Locations
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