Section 7. Component Procedures Model 8210/8250 Maintenance Manual
List of Component Procedures by Component System
7-4 Publication: 1146945/001, Revised: 25 Sep 2018
Lift Motor . . . . . . . . . . . . . . . . . . . . . 7-91
Lift Motor Removal . . . . . . . . . . . . 7-91
Lift Motor Installation . . . . . . . . . . 7-91
Lift Motor Brush Replacement . . . 7-91
Hydraulic Components . . . . . . . . . . . . 7-93
Hydraulic Components . . . . . . . . . . . 7-94
General Guidelines . . . . . . . . . . . . 7-94
Hydraulic Unit Torque
Specifications . . . . . . . . . . . . . . 7-94
Hydraulic Fluid . . . . . . . . . . . . . . . . . 7-95
Hydraulic Fluid Level Check . . . . . 7-95
Changing Hydraulic Fluid . . . . . . . 7-95
Hydraulic Unit . . . . . . . . . . . . . . . . . 7-97
Hydraulic Unit Removal . . . . . . . . 7-98
Hydraulic Unit Installation . . . . . . 7-99
Hydraulic Reservoir . . . . . . . . . . . . . .7-100
Reservoir Removal . . . . . . . . . . . 7-100
Reservoir Installation . . . . . . . . . 7-100
Filter Screen and Inlet Tube . . . . . . .7-101
Filter Screen and Inlet
Tube Removal . . . . . . . . . . . . . 7-101
Filter Screen and Inlet
Tube Installation . . . . . . . . . . . 7-101
Hydraulic Pump . . . . . . . . . . . . . . . .7-102
Hydraulic Pump Removal . . . . . . 7-102
Hydraulic Pump Installation . . . . 7-102
Hydraulic Pump Pressure Relief
Valve Adjustment . . . . . . . . . . .7-103
Relief Valve Settings . . . . . . . . . . 7-103
Relief Valve Setting Check . . . . . 7-103
Relief Valve Setting Adjustment . 7-103
Hydraulic Cylinder . . . . . . . . . . . . . .7-104
Cylinder Removal . . . . . . . . . . . . 7-104
Cylinder Disassembly . . . . . . . . . 7-105
Cylinder Inspection. . . . . . . . . . . 7-105
Cylinder Assembly . . . . . . . . . . . 7-105
Cylinder Installation . . . . . . . . . 7-106
Hydraulic Solenoid . . . . . . . . . . . . . . 7-107
Solenoid Removal. . . . . . . . . . . . 7-107
Solenoid Installation . . . . . . . . . 7-107
Mast . . . . . . . . . . . . . . . . . . . . . . . . . . 7-109
Pallet Forks and Load Wheels . . . . . . 7-110
Load Wheels - Single . . . . . . . . . 7-110
Removal and Replacement . . 7-110
Load Wheels - Dual . . . . . . . . . . 7-111
Removal and Replacement . . 7-111
Load Wheel Pull Rod . . . . . . . . . 7-114
Removal and Replacement . . 7-115
Carrier Frame Linkage . . . . . . . . 7-115
Downstops . . . . . . . . . . . . . . . . 7-116
Lower Link Fork Heel
Inspection. . . . . . . . . . . . . 7-116
Downstop Adjustment . . . . . 7-116
Skid Shoe Blocks . . . . . . . . . . . . . . . 7-118
Skid Shoe Adjustment . . . . . . . . 7-118
Options . . . . . . . . . . . . . . . . . . . . . . . 7-119
Cold Storage Conditioning . . . . . . . . 7-120
Cold Storage Hydraulic Fluid . . . 7-120
Accessory Bar, Load Backrest
Mounted . . . . . . . . . . . . . . . . . . 7-121
Accessory Bar . . . . . . . . . . . . . . . . . . 7-123
LED Work Light Installation . . . . . . . 7-125
Operator Fan Installation . . . . . . . . . 7-126
Casters . . . . . . . . . . . . . . . . . . . . . . . 7-127
Caster Removal . . . . . . . . . . . . . 7-127
Wheel Replacement . . . . . . . . . . 7-127
Caster Installation . . . . . . . . . . . 7-127
Static Strap Replacement . . . . . . . . . 7-128
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