21 August 2006
3-64
AREA C
Removal
1. Remove outfeed cover (
3.3.4 ).
2. Remove the paper guide [A] by pressing it against the rear side of the Booklet
maker.
3. Loosen springs [B] to the Cams to the Upper folder rollers (
x2 ).
4. Remove Fold distance bracket (
3.6.10 ).
5. Remove nuts [C] and bearing brackets [D] on the front and rear side of the
booklet maker ( x2 ).
6. Remove springs [E] on the front and rear side of the Booklet maker (
x2 ).
7. Remove bearings [F] ( x2 ) on the rear side of the Booklet maker.
NOTE: Bearings on the rear side are secured with screws and washers
( x2, x2 ). At the front side of the folder rollers there is a trans-
verse hole through the axle journal in which an allen key can be insert-
ed to facilitate removal of the screws.
8. Gently remove the Upper folder rollers.
Adjustment
1. Insert a 0,2 mm feeler gauge between the Upper folder rollers [G], to ensure
0,2 ± 0,05 mm gap [G] between the Upper folder rollers. If not, go to step 2.
2. Loosen nuts [H] on the front and rear side of the booklet maker (
x2 ).
3. Adjust eccenter [ I ] on the front and rear side of the Booklet maker, according
to step 1.
4. Tighten nuts [H] (
x2 ).
5. After tightening nuts [H], recheck the distance between the Upper folder rollers [G].
6. Lubricate with Molybdenum grease, on the upper side [J] of the Cams to the
upper folder rollers.
Replacement
1. Reverse the removal procedure.
NOTE: Screws securing the bearings to the folder rollers on the rear side must
be thightened with 10 Nm.
NOTE: Make sure to lubricate, with Molybdenum grease, according to
( 3.6.10).
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