Section 11 ELECTRICAL CONNECTORS AND WIRING DIAGRAMS
Subsection 01 (ELECTRICAL CONNECTORS)
F18Z0WA
Ifthewireisingoodconditionbuttheterminal
is rusted or corroded, remove defective terminal
and crimp a new one. If wire and terminal are de-
fective, replace with a new genuine wire and new
terminal and crimp them together as explained be-
low.
IMPORTANT: Use genuine wires only. Otherwise
wires will not fit properly.
When re-inserting the terminal, the locking tab
must be installed facing the smaller cutout of the
terminal cavity.
F18Z0XA
Insert the terminal, ensuring the locking tab snaps
into its cavity.
Re-install the orange locking tab, attach the 2 tie
raps, and close the connector cover.
Terminal Crimping (Kostal)
To crimp a new connector terminal, use the crimp-
ing tool (P/N 529 035 909) and the crimper die
(P/N 529 035 906).
529035909
529035906
To properly crimp the wires, strictly follow this pro-
cedure.
Strip the wire to a maximum of 3 mm (1/8 in).
A32E2QA
A
TYPICAL
A. 3mm(1/8in)max.
Position wire in terminal.
Squeeze the terminal tabs with your fingers to
temporarily retain terminal in place.
304 smr2005-026
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