Siemens SINAMICS S200

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Fundamental safety instructions

2.5Residual risks of power drive systems

SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2

34 Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA

Main Page

Table of Contents5
Introduction15
About SINAMICS15
About this Manual16
Content16
Target Group16
Standard Scope17
Use of Third-Party Products in this Documentation17
Websites of Third-Party Companies17
SINAMICS Documentation18
Service and Support19
Siemens Industry Online Support on the Web19
Spare Parts Services19
Important Product Information20
Intended Use20
Firmware Updates and Constraints21
Open-Source Software (OSS)21
Compliance with the General Data Protection Regulation22
Fundamental Safety Instructions23
General Safety Instructions23
Equipment Damage Due to Electric Fields or Electrostatic Discharge31
Warranty and Liability for Application Examples32
Cybersecurity Information33
Residual Risks of Power Drive Systems34
Description37
System Overview37
Converter41
Motor42
MOTION-CONNECT 350 and 380 Cables42
Scope of Delivery43
Converter43
Rating Plate44
Article Number Explanation45
Serial Number Explanation46
Motor47
Rating Plate48
Article Number Explanation50
Serial Number Explanation51
MOTION-CONNECT 350 and 380 Cables52
Overview52
Article Number Explanation53
Device Combinations54
200 V Servo Drive System54
400 V Servo Drive System55
Accessories57
Connector Kits57
Cables and Connectors58
MOTION-CONNECT Cables and Connectors58
Setpoint Cables and Connectors61
Line Filters61
Technical Data62
Dimension Drawing63
Mounting Instructions for the Line Filter67
External 24 V DC Power Supply68
Replacement Fans68
Shield Plate Kit69
SD Card70
Directives and Standards71
Directives, Standards and Certificates for the Converter71
Directives, Standards and Certificates for the Motor72
Directives, Standards and Certificates for the MOTION-CONNECT Cable74
Application Planning77
Protection of Persons from Electromagnetic Fields77
Fault Protection for the Motor Circuit79
Permissible Mains Supply Network Configurations for Motors80
Line Connection Conditions for the Converter with the Motor 1FL281
Removing the IT Screw for the Functional Grounding82
Minimum Cross-Section of the Protective Conductors84
Electromagnetic Compatibility (EMC)86
Interference Caused by Electromagnetic Fields86
EMC Environments in Residential and Industrial Areas87
EMC Category87
Harmonic Current Emissions88
EMC Limit Values in South Korea89
EMC-Compliant Installation90
EMC Zones in the Control Cabinet90
Shielding and Potential Equalization Inside the Control Cabinet90
Potential Equalization between Control Cabinets91
Electromechanical Components91
EMC-Compliant Cable Routing92
Shielded Cables for the Converter93
Achievable EMC Category94
Mounting97
Converter97
Mounting Instructions for the Converter97
Mounting Position97
Dimension Drawings and Drilling Dimensions98
Dimension Drawing and Drilling Dimensions for the 200 V Converter98
Dimension Drawing and Drilling Dimensions for the 400 V Converter99
Minimum Clearances99
Motor101
Transporting and Lifting101
Checklist Prior to Mounting104
Safety Labels on the Motor104
Mounting Instructions for the Motor105
Mounting Position106
Dimension Drawings for Motors107
Dimension Drawing for the 1FL2 Motor, Shaft Height 20107
Dimension Drawing for the 1FL2 Motor, Shaft Height 30108
Dimension Drawing for the 1FL2 Motor, Shaft Height 40109
Dimension Drawing for the 1FL2 Motor, Shaft Height 45110
Dimension Drawing for the 1FL2 Motor, Shaft Height 48111
Dimension Drawing for the 1FL2 Motor, Shaft Height 52112
Dimension Drawing for the 1FL2 Motor, Shaft Height 65113
Dimension Drawing for the 1FL2 Motor, Shaft Height 90114
Mounting the Feather Key115
Attaching Output Elements116
Laying Cables in Cable Carriers (for MOTION-CONNECT 380 Only)119
Connecting123
System Connection124
Overview of the Converter Interfaces125
Cables and Connectors126
Maximum Permissible Cable Lengths126
Conductor Cross-Sections and Cable Lugs126
Connecting the Mains Supply128
Interface Description - X1128
Wiring128
Using Several Single-Phase Converters in Machines and Plants129
Connecting the Motor131
Routing Cables in Damp Environments131
Connecting the Motor Power Interface131
Interface Description - X2 (Converter Side)131
Interface Description - Power Connector (Motor Side)132
Wiring134
Connecting the Motor Holding Brake135
Interface Description (Converter Side)135
Interface Description (Motor Side)135
Wiring136
Connecting the Encoder139
Interface Description - X120 (Converter Side)139
Interface Description (Motor Side)139
Wiring140
Rotating the Connectors at the Motor141
Connecting the Braking Resistor144
Interface Description - X1144
Wiring144
Connecting the 24 V DC Power Supply147
Interface Description - X124147
Wiring147
Connecting the Inputs and Outputs149
Interface Description - X132149
Wiring151
Wiring of Digital Inputs151
Wiring of Digital Outputs152
Wiring of Analog Inputs154
Wiring of Analog Outputs156
Wiring of Pulse Train Inputs156
Wiring of Pulse Train Outputs158
Connection Examples with SIMATIC S7-1200159
Connecting STO (for S200 PTI Only)163
Interface Description - X131163
Wiring163
Connecting the Service Interface (Ethernet)165
Interface Description - X127165
Commissioning (Web Server)167
Introduction167
Fundamentals168
Supported Operating Units168
Requirements for Commissioning168
Supported Browsers168
Communication Interface169
Making the Operating Instructions Available for the Web Server Information System169
Using the Web Server Information System171
Reloading174
Getting Started175
Calling the Web Server175
Settings for Brand-New Converters175
Basic Settings176
Security Settings176
Functions and Menus179
Home Page179
Commissioning180
Complete Commissioning Workflow180
Quick Setup182
Testing the Converter Configuration186
Optimization187
Monitoring and Operation189
Drive Status189
Inputs/Outputs191
Diagnostics194
Messages194
Diagnostic Buffer197
Safety Integrated (for S200 PTI Only)198
Connection Overview199
Status Word and Control Word199
Parameters201
Parameter Lists201
User-Defined Parameter List203
Backup and Restore203
Overview203
Save Drive Data to Backup File205
Scope of the Backup205
Restoring Data from an Unencrypted Backup Data206
Restoring Data from an Encrypted Backup Data208
Restore Factory Settings211
System212
Settings212
User Management213
Protection & Security215
Licenses217
Firmware Update219
About Web Server219
Support220
Control Panel221
Series Commissioning223
Series Commissioning with SD Card224
Series Commissioning Using the Web Server225
Functions227
Overview of the Functions227
Compound Controls229
Inputs/Outputs230
Digital Inputs230
Digital Outputs233
Analog Inputs236
Analog Outputs237
General Functions239
Servo-On239
Over-Travel239
Stopping Methods at Servo-Off241
Vertical Axis242
PTO Function243
Setting Motor Overload Protection in Accordance with UL 61800-5-1 Ed.2244
Fast Position Control with Pulse Train Input (Fast PTI)246
Sequence of SON246
Selecting a Setpoint Pulse Train Input Channel246
Selecting a Setpoint Pulse Train Input Form247
Position Monitoring Function248
Smoothing Function252
Electronic Gear Ratio253
Inhibiting Pulse Train Input Setpoint (P-TRG)256
Clearing Droop Pulses (CLR)256
Speed Limit258
Torque Limit260
Torque Overload Monitoring262
Speed Control (S) (for S200 PTI Only)263
Speed Setpoint263
Direction and Stop264
Speed Limit265
Speed Reached Monitoring267
Torque Limit268
Torque Overload Monitoring270
Zero Speed Clamp271
Ramp-Function Generator271
Torque Control (T) (for S200 PTI Only)275
Torque Setpoint275
Direction and Stop276
Speed Limit277
Torque Limit279
Torque Overload Monitoring281
Protective Speed Limit282
Safety Integrated (for S200 PTI Only)284
Safety Integrated Functions285
Certification286
PFH Values286
Usage Time287
Stop Functions287
Safe Torque off (STO)287
Functional Features of STO289
Discrepancy Time290
Input Filter291
Self-Test of the Fail-Safe Digital Input (F-DI)291
Safety Integrated Function Status/Diagnostics292
Responses to Safety Messages292
Stop Responses292
Fail-Safe Acknowledgement of Safety Messages293
Response Time294
Functional Safety294
Machinery Directive295
Tuning297
Tuning Workflow297
Autotuning298
One Button Tuning299
Real Time Tuning (Online Tuning)300
Manual Tuning301
Control Loops301
Servo Gain Adjustment303
Gain Switching304
PI/P Switching307
Resonance Suppression311
System Messages315
SDI Status315
SDI Status Overview315
Status Display Via Leds316
SDI Status Display318
Function Buttons320
System Runtime321
Faults and Alarms322
Overview of Faults and Alarms322
Faults323
Alarms324
Explanation of the List of Faults and Alarms324
List of Fault Codes and Alarm Codes330
Corrective Maintenance483
Service and Maintenance for the Converter483
Restoring the Converter to Factory Settings483
Restoring Factory Settings Via a Commissioning Tool483
Reset of All User-Defined Settings to the Factory Setting Via an SD Card483
Converter Firmware Update485
Overview of Firmware Update485
Firmware Update Via an SD Card485
Replacing the Converter486
Restoring the Drive Data Via the Web Server489
Restoring Data from an Unencrypted Backup File490
Restoring Data from an Encrypted Backup File492
Forming the DC Link Capacitors494
Service and Maintenance for the Motor496
Replacing the Motor Bearings498
Replacing the Motor499
Service and Maintenance for Spare Parts501
Spare Parts and Spare Parts Compatibility501
Replacing the Fan Unit (400 V Converters FSC and FSD Only)501
Device Disposal504
Technical Data505
Technical Data of the Converter505
Permissible Environmental Conditions for the Converter505
General Technical Data506
Specific Data of the 200 V Converters509
Specific Data of the 400 V Converters510
Overload Capacity512
Power Derating as a Function of the Installation Altitude and Ambient Temperature514

Siemens SINAMICS S200 - Page 36

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