5.1.1 Mounting instructions for the converter ............................................................................. 95
5.1.2 Mounting position ............................................................................................................. 95
5.1.3 Dimension drawings and drilling dimensions...................................................................... 96
5.1.3.1 Dimension drawing and drilling dimensions for the 200 V converter ................................... 96
5.1.3.2 Dimension drawing and drilling dimensions for the 400 V converter ................................... 97
5.1.4 Minimum clearances.......................................................................................................... 97
5.2 Motor ................................................................................................................................ 99
5.2.1 Transporting and lifting...................................................................................................... 99
5.2.2 Checklist prior to mounting.............................................................................................. 102
5.2.3 Safety labels on the motor................................................................................................ 102
5.2.4 Mounting instructions for the motor ................................................................................ 103
5.2.5 Mounting position ........................................................................................................... 104
5.2.6 Dimension drawings for motors ....................................................................................... 105
5.2.6.1 Dimension drawing for the 1FL2 motor, shaft height 20 ................................................... 105
5.2.6.2 Dimension drawing for the 1FL2 motor, shaft height 30 ................................................... 106
5.2.6.3 Dimension drawing for the 1FL2 motor, shaft height 40 ................................................... 107
5.2.6.4 Dimension drawing for the 1FL2 motor, shaft height 45 ................................................... 108
5.2.6.5 Dimension drawing for the 1FL2 motor, shaft height 48 ................................................... 109
5.2.6.6 Dimension drawing for the 1FL2 motor, shaft height 52 ................................................... 110
5.2.6.7 Dimension drawing for the 1FL2 motor, shaft height 65 ................................................... 111
5.2.6.8 Dimension drawing for the 1FL2 motor, shaft height 90 ................................................... 112
5.2.7 Mounting the feather key................................................................................................. 113
5.2.8 Attaching output elements............................................................................................... 114
5.2.9 Laying cables in cable carriers (for MOTION-CONNECT 380 only)....................................... 117
6 Connecting ........................................................................................................................................ 121
6.1 System connection .......................................................................................................... 122
6.2 Overview of the converter interfaces................................................................................ 123
6.3 Cables and connectors ..................................................................................................... 124
6.3.1 Maximum permissible cable lengths................................................................................. 124
6.3.2 Conductor cross-sections and cable lugs........................................................................... 124
6.4 Connecting the mains supply ........................................................................................... 126
6.4.1 Interface description - X1 ................................................................................................. 126
6.4.2 Wiring ............................................................................................................................. 126
6.4.3 Using several single-phase converters in machines and plants........................................... 127
6.5 Connecting the motor...................................................................................................... 129
6.5.1 Routing cables in damp environments.............................................................................. 129
6.5.2 Connecting the motor power interface ............................................................................. 129
6.5.2.1 Interface description - X2 (converter side) ........................................................................ 129
6.5.2.2 Interface description - power connector (motor side)........................................................ 130
6.5.2.3 Wiring ............................................................................................................................. 132
6.5.3 Connecting the motor holding brake ................................................................................ 133
6.5.3.1 Interface description (converter side) ............................................................................... 133
6.5.3.2 Interface description (motor side) .................................................................................... 133
6.5.3.3 Wiring ............................................................................................................................. 134
6.5.4 Connecting the encoder................................................................................................... 137
6.5.4.1 Interface description - X120 (converter side) .................................................................... 137
6.5.4.2 Interface description (motor side) .................................................................................... 137
6.5.4.3 Wiring ............................................................................................................................. 138
6.5.5 Rotating the connectors at the motor ............................................................................... 139
Table of contents
SINAMICS S200 pulse train servo drive system with SIMOTICS S-1FL2
Operating Instructions, 11/2023, FW V6.3, A5E51646767B AA 5