Ski-Doo 2005 SUMMIT HIGHMARK - Page 321

Section09BODY/FRAME
Subsection 02 (FRAME)
A35H0OA
1
2
LH SIDE OF VEHICLE
1. Upper cross member nuts
2. Lower cross member nuts
– front bumper
– bottom pan.
Drill all rivets that attach the front cross member
to frame.
NOTE: It may be necessary to grind some rivets
out.
Remove front cross member.
To Install the Front Cross Member,
do the Following:
Install and secure new or existing front plate and
the front plate reinforcement to front cross mem-
ber using:
QUANTITY FASTENERS DESCRIPTION
6
Hexagonal flanged bolt M5 x 16
(P/N 207 151 644)
6
Elastic flanged nut M5
(P/N 233 251 414)
NOTE: Place head of bolts and washer towards
the front of the vehicle.
Secure front cross member to frame. First rein-
stall nuts retaining upper and lower cross mem-
ber. Do not torque yet.
Install bolts and nuts that attach rear of lower
cross member to frame. Do not torque yet.
On each side, install the following fasteners in-
stead of rivets.
QUANTITY FASTENERS DESCRIPTION
2
Hexagonal flanged bolt M6 x 20
(P/N 207 662 044)
2
Elastic flanged nut M6
(P/N 233 261 414)
4
Hexagonal flanged bolt M5 x 16
(P/N 207 151 644)
4
Elastic flanged nut M5
(P/N 233 251 414)
A35H0PA
2
2
2
1
1. M6 bolt
2. M5 bolts
Under front cross member, replace rivets with the
following fasteners.
QUANTITY FASTENERS DESCRIPTION
6
Hexagonal flanged bolt M5 x 16
(P/N 207 151 644)
6
Elastic flanged nut M5
(P/N 233 251 414)
Torque all bolts. Refer at the beginning of this
manual for the tightening torque table. Use the
standard torque except for one bolt. The lower
bolt retaining the upper cross member brace to
the frame must be torqued to 7.5 N•m(66lbf•in).
314 mmr2005-144