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Suzuki DF70A - Page 171

Suzuki DF70A
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Power Unit Mechanical: 1D-60
8) Using scale on Plastigauge envelope, measure
plastigauge width at its widest point.
Crankshaft journal oil clearance
Standard: 0.016 – 0.036 mm (0.0012 – 0.0020 in.)
Service limit: 0.056 mm (0.0022 in.)
9) If measurement exceeds service limit, replace
crankshaft main bearing.
NOTE
For bearing replacement, see the “Selection
of Main Bearings” (Page 1D-60).
Selection of Main Bearings
Whenever a bearing requires replacement, select a new
bearing according to following procedure.
1) First, check journal diameter.
As shown in figure, upper (flywheel side) crank web
of No.1 cylinder has five stamped code numerals.
The numerals (1, 2 and 3) represent the journal
diameters shown below.
2) Next, check bearing holder inside diameter without
bearing.
As shown in figure, the cylinder block PORT side has
five stamped code letters or numerals.
The letters (A, B and C) or numerals (1, 2 and 3)
represent the bearing holder inside diameters shown
below.
3) There are five main bearings available, each of
differing thickness.
To distinguish them, a color mark is painted at the
position indicated in figure.
Each color represents the following thickness
measured at the center of the bearing.
2. Plastigauge 3. Scale
Numeral stamped Journal diameter
1
52.006 – 52.012 mm
(2.0475 – 2.0477 in.)
2
52.000 – 52.006 mm
(2.0472 – 2.0475 in.)
3
51.994 – 52.000 mm
(2.0470 – 2.0472 in.)
“A”: No. 1 Journal code “D”: No. 4 Journal code
“B”: No. 2 Journal code “E”: No. 5 Journal code
“C”: No. 3 Journal code
I9J011140263-01
“A”
“B”
“C”
“D”
“E”
I9J011140028-02
Code
Crank bearing holder inside
diameter (w/o bearing)
A or 1
56.000 – 56.006 mm
(2.2047 – 2.2050 in.)
B or 2
56.006 – 56.012 mm
(2.2050 – 2.2052 in.)
C or 3
56.012 – 56.018 mm
(2.2052 – 2.2054 in.)
“F”: No. 1 Holder code “I”: No. 4 Holder code
“G”: No. 2 Holder code “J”: No. 5 Holder code
“H”: No. 3 Holder code
Color mark Bearing thickness
Purple
1.992 – 1.996 mm
(0.0784 – 0.0786 in.)
Brown
1.995 – 1.999 mm
(0.0785 – 0.0787 in.)
Green
1.998 – 2.002 mm
(0.0787 – 0.0788 in.)
Black
2.001 – 2.005 mm
(0.0788 – 0.0789 in.)
No color mark
2.004 – 2.008 mm
(0.0789 – 0.0791 in.)
“H”
“G”“I”
“J”
“F”
I9J011140029-01
http://SelfFixer.com

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