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TOHATSU MFS 2 Service Manual

TOHATSU MFS 2
162 pages
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OB No.003-21058-0
07-04 NB-2600
Printed in Japan
OB No.003-21058-0
07-04 NB-2600
MFS2AcoverE070524.qxd07.5.245:06PMページ1

Table of Contents

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TOHATSU MFS 2 Specifications

General IconGeneral
BrandTOHATSU
ModelMFS 2
CategoryEngine
LanguageEnglish

Summary

Introduction

Before reading this manual

Provides information for inspection, service, and repair of outboard motors.

Information for securing of safety

Explains safety statements like DANGER, WARNING, and CAUTION for hazard indication.

Description of Pictogram

Symbols for Chapter Contents

Symbols representing the content of individual chapters in the manual.

Symbols for Service Items

Symbols indicating items needed for service procedures.

Symbols for Lubrication and Sealants

Symbols indicating points for applying oil, sealants, or locking agents.

1. Service Information

Identification (Engine Serial Number)

Engine serial number location and format details.

Securing of Work Safety

Precautions for safe work environment and practices.

Tools and Instruments

Lists necessary tools and instruments for service.

Predelivery Inspection

Steps for pre-delivery checks before the first use.

Break-in Operation

Procedure for initial engine break-in.

Test Run

Steps for conducting a test run after service.

Checks After Test Run

Post-test run checks to ensure proper function.

2. Service Data

Outline Dimensions

Specifications for engine and clamp dimensions.

Cooling Water System Diagram

Diagram illustrating the cooling water flow path.

Wiring Diagram

Electrical wiring schematic for the outboard motor.

Specifications

Detailed technical specifications of the outboard motor models.

Maintenance Data

Specific maintenance tolerances and values for engine parts.

Tightening Torque Data

Torque specifications for various fasteners.

Sealant Application Locations

Guidance on where to apply sealants.

3. Maintenance

Special Tool

Lists specialized tools required for maintenance.

Inspection Schedule

Recommended inspection intervals for various parts.

Inspection Items

Detailed procedures for inspecting various components.

4. Fuel System (Carburetor)

Special Tool

Lists specialized tools for fuel system.

Parts Layout

Exploded views and parts lists for fuel tank and carburetor.

Inspection Items

Procedures for inspecting fuel system components.

5. Power Unit

Special Tools

Lists specialized tools for power unit service.

Parts Layout

Exploded views and parts lists for engine components.

Inspection Items

Procedures for inspecting power unit components.

6. Lower Unit

Special Tools

Lists specialized tools for lower unit service.

Parts Layout

Exploded views and parts lists for lower unit components.

Inspection Item

Procedures for inspecting lower unit components.

7. Bracket

Parts Layout

Exploded views and parts lists for bracket components.

Assembling Procedure

Steps for assembling bracket components.

8. Electrical System

Special Tools

Lists specialized tools for electrical system service.

Parts Layout

Exploded views and parts lists for magneto.

Ignition System and Ignition Control System

Details on ignition system inspection and control.

9. Troubleshooting

Troubleshooting List

A table correlating symptoms with probable causes.

Power Unit Troubles

Troubleshooting guides for common power unit issues.

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