TOHATSU MFS 25d Service Manual

7
7
Bracket
1. PT Wiring Diagram and Layout ……… 7-2
2. Parts Layout ……………………………… 7-4
Drive Shaft Housing ………………………… 7-4
Bracket (Manual Tilt) ………………………… 7-6
Bracket (PT · Gas Assist) …………………… 7-10
Power Tilt ……………………………………… 7-12
Tiller Handle ………………………………… 7-14
Multi-Function Tiller Handle ………………… 7-18
Bottom Cowl ………………………………… 7-22
Shift …………………………………………… 7-24
Remote Control ……………………………… 7-26
3. Inspection Items ………………………… 7-28
1)
Inspection of Throttle Cable and Shift Cable … 7-28
2) Installation of Tiller Handle ……………… 7-28
3) Adjustment of Friction Lever …………… 7-29
4) Removal of Drive Shaft Housing ……… 7-30
5) Disassembly of Drive Shaft Housing … 7-31
6) Assembly of Drive Shaft Housing ……… 7-32
7) Installation of Drive Shaft Housing Assy … 7- 33
8) Removal of Steering Shaft ……………… 7-34
9) Installation of Steering Shaft …………… 7-35
10) Disassembly of Clamp Bracket
(Power Tilt Model, Gas Assist Model) … 7-36
11) Installation of Clamp Bracket
(Power Tilt Model, Gas Assist Model) … 7-38
12) Disassembly of Clamp Bracket
(Manual Tilt Model) ……………………… 7-38
13) Installation of Clamp Bracket
(Manual Tilt Model) ……………………… 7-39
14) Removal of PT Unit / Gas Shock Absorber … 7- 40
15) Removal of PT Motor …………………… 7-41
16) Inspection of PT Motor ………………… 7-42
17) Assembly of PT Motor …………………… 7-43
18) Removal of PT Pump and Valve ……… 7-44
19) Inspection of PT Pump and Valve ……… 7-44
20) Removal of Tilt Cylinder ………………… 7-45
21) Inspection of Tilt Cylinder ……………… 7-45
22) Inspection of Valve ……………………… 7-46
23) Installation of PT Pump and Motor …… 7-46
24) Assembly of Tilt Cylinder ……………… 7-47
25)
Installation of PT Unit / Gas Shock Absorber … 7-49
26) Air-Purging of PT Unit
(With Outboard Motor Installed) ……… 7-50
27) Inspection of PT Solenoid ……………… 7-51
28) Inspection of PT Switch ………………… 7-51

TOHATSU MFS 25d Specifications

General

Brand	TOHATSU
Model	MFS 25d
Category	Outboard Motor
Language	English