D
TRANSMISSION
(GEARBOX)
Fig.Of4.
Refitting
the
gearbox
Inner
cover
Using a
pressure
011
can,
lubricate
all
the
moving
parts
In
the
gearbox. Check
the
condition
of
the
gasket which fits between
the
crankcase and
the
Inner cover.
Place
It
In
position with a smear
of
grease.
Ensure
that
the
two
location
dowels
are
In
position
and offer
the
Inner cover assembly
to
the
gearbox.
When
the
cover
Is
approximately
tin.
(6
mm.)
away from
the
gearbox junction face, position
the
camplate quadrant
as
detailed
In
Fig.
D
14
and
position. service tool
61·7011
as
shown.
If
this
tool
Is
not
available, line
up
the
top
edge of the second
tooth
on
the
quadrant with
the
centre
line passing
through
the
footchange spindle housing.
Screw
In
the
socket screw, recessed screws
and
the
bolt,
then
temporarily assemble
the
outer
cover and
gearchange lever and check
that
the
gearchanglng
sequence
Is
correct
by
simultaneously operating
the
D14
gearchange pedal
and
turning the rear
wheel.
In
the
event
of any problem of selection It
must
be
assumed
that
the
quadrant
teeth
are
not
engaged
accurately with the camplate pinion.
To
rectify
this,
remove
the Inner cover again
and
check
that
the
camplate
has
been set
In
the
first gear position.
Offer
up
the
Inner
cover
and
repeat
as
previous.
When
correct gearchanglng
Is
established, re-
assemble
the
klckstart pinion and ratchet. replace
the
tab washer
and
screw
on
the
securing
nut
to
the
torque
figure given
In
"General
Data".
To
facilitate this, the rear brake should be applied
with
top
gear selected.
Refit
the
gearbox
outer
cover
as
shown
In
Section
D 2
then
reassemble the transmission,
referring
to
section
IV..
for the correct quantities
and
grades
of
lubricant for
the
primary chaincase and
gearbox.
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