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VW CGRA - Reworking Valve Seats

VW CGRA
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Universal dial gauge holder - VW 387-
Dial gauge
Test sequence
Insert new valve into guide. The end of the valve stem must
be flush with the guide. On account of differing stem diame‐
ters, only use inlet valve in inlet guide and exhaust valve in
exhaust guide.
Determine rock. Wear limit: 0.8 mm
If the amount of sideways play is exceeded:
Renew cylinder head.
4.4 Reworking valve seats
Special tools and workshop equipment required
Depth gauge
Valve seat refacing tool
Procedure
Note
When repairing engines with leaking valves, it is not sufficient
to rework or renew valve seats and valves. Particularly on high
mileage engines, it is necessary also to check valve guides for
wear ⇒ page 113 .
Valve seats are only to be reworked to the extent required to
yield a proper surface appearance. Before beginning to rework
valve seats, calculate the maximum permissible reworking di‐
mensions. If the reworking dimension is exceeded, the hy‐
draulic valve clearance compensation can no longer be
guaranteed and the cylinder head must be renewed.
Remove camshafts ⇒ page 105 .
The max. permissible reworking dimension is calculated as fol‐
lows:
Insert valve and press firmly against seat.
Note
If the valve is to be renewed as part of a repair, use a new valve
for the calculation.
Touareg 2010 ➤ , Touareg 2015 ➤
6-cylinder direct-injection engine (3.6 l engine, 4V) - Edition 12.2019
114 Rep. gr.15 - Cylinder head, valve gear

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