CLUTCH
5-53
• Clutch plates
(with the recommended lubricant)
7. Install:
• Friction plates
• Clutch plates
First, install a friction plate and then alternate be-
tween a clutch plate and a friction plate.
8. Install:
• Clutch spring bolts
Tighten the clutch spring bolts in stages and in a
crisscross pattern.
9. Install:
• Rear balancer weight
Refer to “BALANCERS” on page 5-106.
10.Install:
•Clutch cover
Tighten the clutch cover bolts in the proper tight-
ening sequence as shown.
EAS25280
DISASSEMBLING THE CLUTCH MASTER
CYLINDER
ECA13840
• Clutch components rarely require disas-
sembly.
• Therefore, always follow these preventive
measures:
• Never disassemble clutch components un-
less absolutely necessary.
• If any connection on the hydraulic clutch
system is disconnected, the entire clutch
system must be disassembled, drained,
cleaned, properly filled, and bled after reas-
sembly.
• Never use solvents on internal clutch com-
ponents.
• Use only clean or new clutch fluid for clean-
ing clutch components.
• Clutch fluid may damage painted surfaces
and plastic parts. Therefore, always clean
up any spilt fluid immediately.
• Avoid clutch fluid coming into contact with
the eyes as it can cause serious injury.
• First aid for clutch fluid entering the eyes:
• Flush with water for 15 minutes and get im-
mediate medical attention.
Before disassembling the clutch master cylinder,
drain the clutch fluid from the entire clutch sys-
tem.
1. Remove:
• Clutch hose union bolt “1”
• Copper washers “2”
• Clutch hose “3”
To collect any remaining clutch fluid, place a
container under the master cylinder and the end
of the clutch hose.
Recommended lubricant
Engine oil
Clutch spring bolt
8 Nm (0.8 m·kg, 5.8 ft·lb)
Clutch cover bolt
12 Nm (1.2 m·kg, 8.7 ft·lb)
8,18
9,19
10,20
1,11
2,12
3,13
5,15
7,17
6,16
4,14
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