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T1000A
YASKAWA T1000A User Manual
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2.2 Mechanical Installation
Y
ASKA
WA ELECTRIC
SIEP C710616 30B YASKAWA AC Drive T1000A Technical M
anual
41
Mechanical
Installatio
n
2
u
Exterior and Mounting Dimensions
n
Heat
sink Cooled Drives
W1
H
H1
H2
W
D
D1
t1
4-d
Figure 1
H2
W1
H
H0
H1
W
D1
D
t1
H3
4-d
Figure 2
Figure 3
H1
H2
H0
H3
H
W1
W
D
D1
t1
t2
4-d
Max 10
Max 10
YEG
40
42
Table of Contents
Table of Contents
5
Default Chapter
3
Quick Reference
3
Table of Contents
5
Preface & General Safety
13
Preface
14
Applicable Documentation
14
Symbols
14
Terms and Abbreviations
14
Trademarks
14
General Safety
15
Supplemental Safety Information
15
Safety Messages
16
Application Notes
18
Notes on Motor Operation
20
Applications with Specialized Motors
21
Drive Label Warnings
22
Warranty Information
22
Receiving
23
Section Safety
24
General Description
25
T1000A Model Selection
25
Control Mode Selection
26
Model Number and Nameplate Check
27
Nameplate
27
Drive Models
29
Component Names
30
Heatsink Cooled Drives
30
Front Views
31
2 Mechanical Installation
33
Section Safety
34
Mechanical Installation
36
Installation Environment
36
Installation Orientation and Spacing
36
Digital Operator Remote Usage
38
Exterior and Mounting Dimensions
41
Electrical Installation
43
Section Safety
44
Standard Connection Diagram
46
Main Circuit Configurations
48
Terminal Block Configuration
49
Terminal Cover
50
CIMR-T 2A0004 to 0081, 4A0002 to 0044
50
CIMR-T 2A0110 to 0415, 4A0058 to 0362
51
Digital Operator and
52
Removing/Reattaching the Digital Operator
52
Removing/Reattaching the
52
Main Circuit Wiring
54
Main Circuit Terminal Functions
54
Wire Gauges and Tightening Torque
54
Main Circuit Terminal and Motor Wiring
58
Control Circuit Wiring
60
Control Circuit Connection Diagram
60
Control Circuit Terminal Block Functions
60
Terminal Configuration
61
Wiring the Control Circuit Terminal
62
Switches and Jumpers on the Terminal Board
64
Control I/O Connections
65
Sinking/Sourcing Mode Switch for Digital Inputs
65
Sinking/Sourcing Mode Selection for Safe Disable Inputs
65
Using the Pulse Train Output
66
Terminal A2 Input Signal Selection
66
Terminal A3 Analog/Ptc Input Selection
67
Terminal AM/FM Signal Selection
67
Memobus/Modbus Termination
67
Connect to a PC
68
External Interlock
69
Drive Ready
69
Wiring Checklist
70
Start-Up Programming & Operation
71
Section Safety
72
Using the Digital Operator
73
Keys and Displays
73
Digital Text Display
74
LED Screen Displays
74
LO/RE LED and RUN LED Indications
75
Menu Structure for Digital Operator
76
The Drive and Programming Modes
77
Navigating the Drive and Programming Modes
77
Changing Parameter Settings or Values
79
Verifying Parameter Changes: Verify Menu
79
Simplified Setup Using the Setup Group
80
Switching between LOCAL and REMOTE
81
Start-Up Flowcharts
82
Flowchart A: Basic Start-Up and Motor Tuning
82
Subchart A-1: Simple Motor Setup Using V/F Control
83
Subchart A-2: High Performance Operation Using OLV or CLV
84
Subchart A-3: Operation with Permanent Magnet Motors
85
Powering up the Drive
86
Powering up the Drive and Operation Status Display
86
Auto-Tuning
87
Types of Auto-Tuning
87
Before Auto-Tuning the Drive
89
Auto-Tuning Interruption and Fault Codes
90
Auto-Tuning Operation Example
90
Parameter Settings During Induction Motor Auto-Tuning: T1
92
Parameter Settings During PM Motor Auto-Tuning: T2
94
Parameter Settings During Inertia and Speed Control Loop Auto-Tuning: T3
97
No-Load Operation Test Run
98
Test Run with Load Connected
99
Test Run with the Load Connected
99
Verifying Parameter Settings and Backing up Changes
100
Backing up Parameter Values: O2-03
100
Parameter Access Level: A1-01
100
Password Settings: A1-04, A1-05
100
Copy Function
101
Test Run Checklist
102
Parameter Details
105
A: Initialization
106
A1: Initialization
106
A2: User Parameters
109
B: Application
111
B2: DC Injection Braking and Short Circuit Braking
118
B3: Speed Search
121
B4: Delay Timers
126
B5: PID Control
127
B6: Dwell Function
136
B8: Energy Saving
137
B9: Zero Servo
139
C: Tuning
140
C2: S-Curve Characteristics
142
C3: Slip Compensation
142
C4: Torque Compensation
145
C5: Automatic Speed Regulator (ASR)
146
C6: Carrier Frequency
152
D: Reference Settings
155
D2: Frequency Upper/Lower Limits
157
D5: Torque Control
158
D6: Field Weakening and Field Forcing
162
D7: Offset Frequency
163
E1: V/F Pattern for Motor 1
164
E: Motor Parameters
164
E2: Motor 1 Parameters
165
E3: V/F Pattern for Motor 2
168
E4: Motor 2 Parameters
169
E5: PM Motor Settings
171
F: Option Settings
173
F1: PG Speed Control Card Settings
173
F2: Analog Input Card Settings
176
F3: Digital Input Card Settings
176
F4: Analog Monitor Card Settings
177
F5: Digital Output Card Settings
178
MECHATROLINK Parameters
180
H: Terminal Functions
181
H2: Multi-Function Digital Outputs
190
H3: Multi-Function Analog Inputs
201
H4: Multi-Function Analog Outputs
207
H5: Memobus/Modbus Serial Communication
208
L: Protection Functions
211
L1: Motor Protection
211
L2: Momentary Power Loss Ride-Thru
217
L3: Stall Prevention
218
L4: Speed Detection
223
L5: Fault Restart
225
L6: Torque Detection
226
L7: Torque Limit
228
L8: Drive Protection
229
N: Special Adjustments
235
N1: Hunting Prevention
235
N2: Speed Feedback Detection Control (AFR) Tuning
235
N3: Overexcitation Deceleration
236
N5: Feed Forward Control
237
N6: Online Tuning
239
N8: PM Motor Control Tuning
239
N9: Hardware Settings
243
O: Operator Related Settings
244
O1: Digital Operator Display Selection
244
O2: Digital Operator Keypad Functions
245
O3: Copy Function
247
O4: Maintenance Monitor Settings
248
S: Functions for Textile Applications
250
S1: Disturb Function
250
S2: Frequency Reference Gain Settings
251
S3: Braking Transistor and Output Voltage Gain
252
S4: KEB Mode Selection
252
S5: KEB Accel/Decel Settings
258
S6: Power KEB Function
260
S9: Synchronous Operation
262
T: Motor Tuning
262
U: Monitor Parameters
263
U1: Operation Status Monitors
263
U2: Fault Trace
263
U3: Fault History
263
U4: Maintenance Monitors
263
U5: PID Monitors
263
U6: Operation Status Monitors
264
Troubleshooting
265
Section Safety
266
Motor Performance Fine-Tuning
268
Fine-Tuning V/F Control and V/F Control with PG
268
Fine-Tuning Open Loop Vector Control
268
Fine-Tuning Closed Loop Vector Control
269
Fine-Tuning Open Loop Vector Control for PM Motors
270
Fine-Tuning Advanced Open Loop Vector Control for PM Motors
270
Fine-Tuning Closed Loop Vector Control for PM Motors
271
Parameters to Minimize Motor Hunting and Oscillation
271
Drive Alarms, Faults, and Errors
272
Types of Alarms, Faults, and Errors
272
Alarm and Error Displays
273
Fault Detection
277
Fault Displays, Causes, and Possible Solutions
277
Alarm Detection
289
Operator Programming Errors
295
Ope Codes, Causes, and Possible Solutions
295
Auto-Tuning Fault Detection
298
Auto-Tuning Codes, Causes, and Possible Solutions
298
Copy Function Related Displays
301
Tasks, Errors, and Troubleshooting
301
Diagnosing and Resetting Faults
303
Fault Occurs Simultaneously with Power Loss
303
If the Drive Still Has Power after a Fault Occurs
303
Viewing Fault Trace Data after Fault
303
Fault Reset Methods
304
Troubleshooting Without Fault Display
305
Common Problems
305
Cannot Change Parameter Settings
305
Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run Command
306
Motor Is too Hot
307
Drive Does Not Allow Selection the Desired Auto-Tuning Mode
307
Ope02 Error Occurs When Lowering the Motor Rated Current Setting
307
Motor Stalls During Acceleration or Acceleration Time Is too Long
307
Drive Frequency Reference Differs from the Controller Frequency Reference
308
Command
308
Excessive Motor Oscillation and Erratic Rotation
308
Deceleration Takes Longer than Expected with Dynamic Braking Enabled
308
Load Falls When Brake Is Applied
308
Noise from Drive or Output Lines When the Drive Is Powered on
309
Ground Fault Circuit Interrupter (GFCI) Trips During Run
309
Connected Machinery Vibrates When Motor Rotates
309
PID Output Fault
309
Insufficient Starting Torque
309
Motor Rotates after the Drive Output Is Shut off
310
Braking)
310
Output Frequency Is Not as High as Frequency Reference
310
Buzzing Sound from Motor at 2 Khz
310
Unstable Motor Speed When Using PM
310
Motor Does Not Restart after Power Loss
310
Periodic Inspection & Maintenance
311
Section Safety
312
Inspection
315
Recommended Daily Inspection
315
Recommended Periodic Inspection
316
Periodic Maintenance
317
Replacement Parts
317
Cooling Fan and Circulation Fan
319
Number of Fans
319
Cooling Fan Component Names
320
Cooling Fan Replacement: 2A0021 to 2A0081 and 4A0007 to 4A0044
321
Cooling Fan Replacement: 2A0110 and 2A0138, 4A0058 and 4A0072
323
Cooling Fan Replacement: 4A0088 and 4A0103
325
Cooling Fan Replacement: 2A0169 to 2A0415, 4A0139 to 4A0362
327
Drive Replacement
331
Serviceable Parts
331
Terminal Board
331
Replacing the Drive
331
Peripheral Devices & Options
335
Section Safety
336
Drive Options and Peripheral Devices
338
Connecting Peripheral Devices
339
Option Card Installation
340
Installing Option Cards
340
Installation Procedure
340
Installing Peripheral Devices
342
Dynamic Braking Options
342
Installing a Molded Case Circuit Breaker (MCCB)
344
Installing a Magnetic Contactor at the Power Supply Side
345
Connecting an AC or DC Reactor
346
Connecting a Noise Filter
346
Installing Input Fuses
349
Attachment for External Heatsink (IP00/NEMA Type 1 Enclosure)
350
Installing a Motor Thermal Overload (Ol) Relay on the Drive Output
350
Appendix: a
351
Default Chapter
351
A. Specifications
351
Heavy Duty and Normal Duty Ratings
352
Three-Phase 200 V Class Drives
353
Three-Phase 400 V Class Drives
354
Drive Specifications
355
Drive Watt Loss Data
357
Drive Derating Data
358
Carrier Frequency Derating
359
Temperature Derating
360
Altitude Derating
361
Appendix: B
363
Parameter List
363
Understanding the Parameter Table
364
Control Modes, Symbols, and Terms
364
Parameter Groups
365
Parameter Table
367
A: Initialization Parameters
367
B: Application
368
C: Tuning
373
D: References
378
E: Motor Parameters
380
F: Options
383
H Parameters: Multi-Function Terminals
388
L: Protection Function
398
N: Advanced Performance Set-Up
404
O: Operator Related Parameters
407
S: Functions for Textile Applications
408
T: Motor Tuning
412
U: Monitors
414
Parameter Defaults Determined by Control Mode (A1-02)
422
E3-01 (Motor 2 Control Mode) Dependent Parameters
424
Parameter Defaults Determined by Drive Model (O2-04) and Duty Rating
425
Rating (C6-01)
425
Parameter Defaults Determined by Motor Code (E5-01)
431
Yaskawa SMRA Series SPM Motor
431
Yaskawa SSR1 Series IPM Motor (for Derated Torque)
432
Yaskawa SST4 Series IPM Motor (for Constant Torque)
438
Appendix: C
445
C.1 Memobus/Modbus Configuration
445
Communication Specifications
447
Connecting to a Network
448
Network Cable Connection
448
Wiring Diagram for Multiple Connection
448
Network Termination
449
Memobus/Modbus Setup Parameters
450
Memobus/Modbus Serial Communication
450
Observing the Drive Operation
453
Controlling the Drive
453
Drive Operations by Memobus/Modbus
453
C.5 Drive Operations by Memobus/Modbus
453
Communications Timing
454
Command Messages from Master to Drive
454
Response Messages from Drive to Master
454
Message Format
455
Message Content
455
Slave Address
455
Function Code
455
Data
455
Error Check
455
Message Examples
457
Reading Drive Memobus/Modbus Register Contents
457
Loopback Test
457
Writing to Multiple Registers
458
Command Data
459
Memobus/Modbus Data Table
459
C.9 Memobus/Modbus Data Table
459
Monitor Data
460
Fault Trace Contents
468
Alarm Register Contents
469
Enter Command
470
Enter Command Types
470
Enter Command Settings When Upgrading the Drive
470
Communication Errors
471
Memobus/Modbus Error Codes
471
Slave Not Responding
471
Self-Diagnostics
472
Standards Compliance
473
Section Safety
474
European Standards
476
CE Low Voltage Directive Compliance
476
EMC Guidelines Compliance
477
UL Standards
481
UL Standards Compliance
481
Drive Motor Overload Protection
487
Precautionary Notes on External Heatsink (IP00 Enclosure)
489
Safe Disable Input Function
490
Specifications
490
Precautions
490
Using the Safe Disable Function
490
Quick Reference Sheet
493
E.2 Basic Parameter Settings
493
Drive and Motor Specifications
494
Drive Specifications
494
Motor Specifications
494
Basic Setup
495
V/F Pattern Setup
495
Motor Setup
495
Multi-Function Digital Inputs
495
Pulse Train Input/Analog Inputs
495
Multi-Function Digital Outputs
495
Monitor Outputs
495
User Setting Table
496
Index
502
Revision History
516
4
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YASKAWA T1000A Specifications
General
Brand
YASKAWA
Model
T1000A
Category
Controller
Language
English
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