BERTHOLD TECHNOLOGIES LB 480 - User Manual

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User’s Manual
Id. No. 54733-10BA2L
Rev. No.: 03 02.2017
Embedded Soft. from Rev. 1.00.00
Device Description from Rev. 01
Process Control
detect and identify
LB 480
Level measurement
SENSseries LB 480

Summary

About this User’s Manual

Typographical Conventions

Explains symbols and typefaces used in the manual for clarity.

Meaning of Other Symbols Used in this Documentation

Defines various symbols used throughout the documentation for safety and requirements.

Terms Used in this User’s Manual

Provides definitions for key terms and acronyms used in the manual.

General Information

Outlines essential safety measures and general guidelines for using the manual.

Proper Use

Warning about misuse

Lists inappropriate uses of the measuring system that must be prevented.

Qualification of Personnel

Persons with a General Knowledge

Defines personnel with general knowledge and their prerequisites for working with the system.

Experts

Defines experts and their required knowledge and responsibilities.

Authorized Persons

Defines authorized persons and their prerequisites for specific tasks.

Transport and Assembly

Please keep in mind:

Provides critical safety and handling instructions for transport and assembly.

Explosion Protection

Declaration of Conformity

Declares conformity with relevant standards and directives for explosion protection.

Safety Instructions

Outlines safety instructions for assembly, installation, commissioning, operation, and maintenance personnel.

Detector Versions and Application Range for ATEX;IECEx;NEC;CEC

Details detector versions and their application ranges based on ATEX, IECEx, NEC, and CEC standards.

Electrical characteristics for supply and RS485

Provides electrical characteristics for supply and RS485 connections.

Installation

Provides instructions for installing the device, including cable glands and connections.

Intrinsically Safe Installation Ex i

Details installation requirements for intrinsically safe installations.

Ex - Concept

Explains the concepts behind Ex-e and Ex-i protection types.

Electrical Installation

Electrical hazards

Warns about risks of fatal injury due to electric shock during installation.

Cables and wires

Specifies requirements for cables and wires, including cross-sections and temperature suitability.

General points that are important for installation

Provides general installation guidelines, including terminal compartment conditions and cable handling.

Functional Safety

7.1 Scope

Outlines the applicability of the safety manual to radiometric measurement systems.

7.2 Use

Defines the intended use of the measuring device and safety-related systems.

7.8 Commissioning

Outlines the steps for commissioning the measuring system.

7.11 Functional Safety Data Sheet LB 480

Provides SIL 2 data for a 1-channel system architecture.

7.13 Functional Safety Certificate

Presents the functional safety certificate for the measuring system.

Radiation Protection

9.1 General Information and Guidelines

Provides guidelines to prevent health effects from radioactive substances and outlines safety measures.

Shielding

Explains the principle of shielding in radiation protection.

9.3 Testing the Shutter Mechanism

Outlines requirements for regular functional testing and maintenance of the shielding.

9.5 Protection against Theft

Details security measures to protect radioactive substances and facilities against unauthorized use.

9.6 Accidents, Loss, Damage, Fire, Theft

Addresses principles of health and safety in accident situations and reporting procedures.

9.8 Leak Test

Outlines requirements for regularly recurring leak tests by approved experts.

Electrical Installation

3.1 Cable Entries

Details installation procedures for electrical cables, including ATEX and FM/CSA connection types.

3.2 Terminals

Describes terminal connections for master and slave configurations.

3.3 Connecting the Detector

Provides instructions for connecting the detector, including safety precautions.

Repair, Maintenance and Upkeep

4.2 Replacing the Complete Detector

Details the procedure for replacing the entire detector, with specific warnings for Ex-areas.

4.3 Replacing the Electronics Module

Explains how to dismantle and replace the electronics module.

4.5 Checking the Detector

Outlines methods for checking the detector's functionality and performance.

4.6 Customer Service

Provides contact information and required details for customer service inquiries.

Technical Information

1.3 Collimator for Rod Detector

Details specifications and dimensions for the collimator used with rod detectors.

1.4 Examples for Mounting Devices and the Installation at the Collimator

Shows examples of mounting devices and installation procedures for the collimator.

2.0 CrystalSENS (Version f. Zone 1;2)

Provides dimensions for CrystalSENS detectors in Zone 1/2 versions.

2.4 Mounting Clamps for Detector

Details mounting clamps for detectors.

2.8 Water Cooling Installation Instruction

Provides instructions for installing the water cooling system.

4.1 Multipart Installation of Rod Source Shieldings

Details the multipart installation of rod source shieldings.

5. Shielding for Point Source

Shows dimensions and arrangements for point source shieldings.

8.2 Pneumatic Actuator for Source Shielding LB 744 x

Provides technical data for pneumatic actuators used with LB 744x shieldings.

9. Point Source Shielding LB 8030;8040

Shows dimensions for LB 8030/8040 point source shieldings.

11.1 Multi Detector Connection Diagram

Illustrates the connection diagram for multi-detector systems.

HART Communication

1.1 HART Protocol

Explains how the measured value is transferred in the process variable PV.

1.2 General Information on the HART Communicator

Provides general information on the HART® Communicator and its compatibility.

1.3 Connection, Power On and Power Off of the HART Communicator

Details connection, power on, and power off procedures for the HART® Communicator.

1.4 Working with the HART Communicator

Explains basic operation and navigation of the HART® Communicator.

1.5 Archiving Parameter Sets

Describes how to archive parameter sets from the LB 480 to a PC.

Menu Structure

2.1 Information on the Menu Structure

Provides an overview of the menu structure and how to use page numbers for explanations.

2.2 Menu Overview

Presents a detailed overview of the detector's menu structure and functions.

2.3 Start Menu

Explains how to access the Start Menu and its primary functions.

2.4 Live Display

Describes how to view the current operating status of the measurement.

2.5 Device Config

Leads to menus for setting detector parameters, including setup, measurement, access, and identification.

2.6 Setup

Allows changes to settings and calibration of the detector.

2.7 Quick Start

Provides a fast, user-guided initial configuration for the detector.

2.11 Sensor Configuration

Covers sensor settings like active detector number, error code, device ID, and detector code.

2.13 Sensor Settings

Details settings for active detector number, error code, device ID, and detector code.

2.14 Config Slave Detectors

Guides on configuring slave detectors for multi-detector arrangements.

2.16 Signal Parameter

Allows setting error handling and signal output parameters.

2.17 Reading Range

Enables specification of the lower and upper limits of the measuring range.

2.18 Signal Dependency

Allows detection of external radiation and enables rapid switchover.

2.19 Source Exchange

Provides warnings and settings for source replacement notifications.

2.20 Cal Parameter

Allows calibration and adjustment of measuring system parameters.

2.22 Cal Settings

Defines basic settings for calibration, including nuclide selection and calibration methods.

2.23 Product Conditions

Covers product-specific settings required before calibration, such as measuring path and density.

2.25 Adapt Calibration

Offers functions to adjust the characteristic curve and use older calibration data.

2.27 Adjust Upper Point

Allows adjustment of the upper calibration point or the entire calibration curve.

2.28 I;O Setup

Allows setting analog and digital inputs, outputs, and interfaces.

2.29 Current Output

Details settings for the current output, including monitoring and loop alarm types.

2.30 Digital Output

Defines the switching function for the digital output (alarm, temp, hold, warning).

2.31 Level Threshold Settings

Allows setting limit values for the digital output alarm based on level.

2.32 Temp. Threshold Settings

Allows setting limit values for the digital output alarm based on temperature.

2.33 Digital Input

Defines the switching function for the digital input and its state.

2.34 HART Interface

Covers settings for the HART interface, including polling address and multidrop mode.

2.35 Service

Provides access to test functions, license key entry, and detector reset options.

2.38 Test

Provides access to various tests for the detector and I/O settings.

2.39 Test Settings

Allows checking calibration by simulating measurement signals.

2.40 I;O Test Settings

Allows performing tests on analog and digital inputs/outputs.

2.41 Plateau

Leads to plateau measurement and display of plateau values.

2.42 Plateau Measurement

Guides through performing a plateau measurement to check detector function.

2.43 Plateau View

Allows displaying plateau data in a table or as a curve.

2.44 Plateau Information

Provides general information on plateau measurement.

2.45 Meas Parameter

Shows currently valid measurement parameters.

2.46 Meas Data

Displays measured and automatically calculated measurement settings.

2.47 Meas Settings

Shows time constant, nuclide, calibration method, and curve type settings.

2.48 Meas Readings

Displays current level, count rates, and detector status.

2.49 Access

Allows password entry, write protection, and safety mode activation.

2.50 Identification

Shows detector parameters like model, device ID, and software/hardware revision.

2.53 Device Revision

Displays hardware and software revisions and compatibility information.

2.54 Diagnostic

Provides status and error information, and allows viewing error logs.

2.55 Operating Status

Displays the current device operating status.

2.59 Lock Device Status

Indicates the device's lock status for HART interface access.

2.60 Error Status

Displays the status of all possible error messages and their meanings.

2.62 Error Log

Displays errors that have occurred, including code, reason, and handling.

2.63 Modification Log

Shows the history of settings made, including old and new parameter values.

Quick Guide to Calibration

Prerequisites

Lists conditions that must be met before performing calibration.

Step 1 - Date;Time

Guides through checking and updating the date and time.

Step 2 - Setup

Guides through selecting the nuclide and setting time constants for calibration.

Step 3, Calibration Points

Guides through reading calibration points like background, empty, and full.

Calibration

Prerequisites for calibration with the HART Communicator

Ensures the detector is installed, powered, and the HART® Communicator is connected.

5.1 Preparing Calibration

Ensures detector and basic settings are correct before starting calibration.

5.1.1 Reset SENSseries to Factory Settings

Details how to reset the detector to factory default settings.

5.1.2 Adjusting the HV Default

Guides on adjusting the HV Default value if it deviates significantly.

5.2 Calibration with Quick Start

Describes the two-point calibration process using the Quick Start menu.

5.3 Ensuring the Function of the Measurement

Provides steps to ensure correct measurement after calibration or parameter changes.

5.3.4 Archiving Calibration Data

Recommends archiving calibration data and other settings for system exchange.

Functional Processes

6.1 Multidetector Operation

Details the prerequisite and procedure for logging in slave detectors in a multi-detector system.

6.2 Plateau Measurement

Explains how to perform a plateau measurement to check detector function.

6.3 Master Reset

Explains how to perform a Master Reset to delete all parameters.

Explanations

7.1 Background

Defines background radiation and its measurement for compensation.

7.2 Conditions for Empty Calibration

Outlines conditions for performing an empty calibration, especially for high-pressure containers.

7.3 Linear and Exponential

Explains the use of linear and exponential functions for 1-2 point calibrations.

7.4 Multi-point calibration

Discusses when to conduct polygon (multi-point) calibration for high precision or irregular shapes.

7.5 Radiation Interference Detection

Explains how to detect and handle interference radiation.

7.6 Time Constant

Explains how time constant smoothes the output signal and averages measured data.

7.7 Software Versions

Details software versions and compatibility between embedded software and device description.

Error Handling

8.1 Error Handling Modes

Describes how the device behaves in case of errors based on NORMAL or SENSITIVE settings.

8.2 Device Response to Errors

Provides a description of error codes, messages, reasons, and remedies.

8.3 Trouble Shooting

Offers solutions for common problems like no signal, low count rate, or incorrect reading.

8.4 Reset

Explains different ways to reset the detector, including software and factory resets.

8.7 Fault Current

Explains the four different ways the current output should respond to errors.

BERTHOLD TECHNOLOGIES LB 480 Specifications

General

Brand	BERTHOLD TECHNOLOGIES
Model	LB 480
Category	Measuring Instruments
Language	English