Ceia THS/21 - Page 107

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FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance

INSTALLATION

ORIGINAL INSTRUCTION 107

SCN SCN card Connections box

AM13

Ejection Confirmation

photocell

AM13

Ejection Confirmation

photocells

AM19

AM14 Bin Full photocell

AM14

Bin Full photocells

AM20

AM15 Pressure switch

AM16 Ejection check

Y1 Ejector activation

Ejector deactivation

(not used with air blow)

SM17 Bin lock

SM17 Double bin lock for two reject

bins

SM18

SM19

Bin lock connected to the

Emergency circuit

SM19

Double bin lock for two reject

bins, connected to the

Emergency circuit

SM20

EM2 Emergency Button

Optional

Main Page

Table of Contents3
Safety Instructions - Warnings9
Description10
General Description10
Metal Detector10
Integrated System on Conveyor Belt11
Products that Can be Inspected11
Metal Detector12
THS/21E and THS/21E-3F12
THS/21 and THS/MS2112
Ths/Mn2113
Ths/G21E13
THS/G21 and THS/GMS2113
Applicable Power Supply Boxes14
Control Power Box14
Conveyor Control System15
Small Size Power Supply Unit15
Field Generator15
Other Options15
Remote Control Unit15
Network Card15
Integrated System with Conveyor Belt16
Inverting Component Positions17
Inverting the Transit Direction17
Inverting the Ejection System Position17
Models18
THS-FBB (Flat Belt)18
THS-FBBV (Flat Belt)20
THS-MBB (Modular Belt)22
THS-MBR (Modular Belt)24
THS-FBV (Flat Belt)26
THS-RB and THS-RBK28
Device Identification29
Detection Probe29
Control Power Box29
Conveyor Control System29
CEIA Conveyor Structure30
Functional Diagrams30
THS with Control Power Box30
THS with Conveyor Control System31
Integrated Systems with Conveyor Belt31
THS-RB and THS-RBK32
Dimensions33
Detection Probes33
Ths/21, Ths/Ms21, Ths/21E, Ths/21E-3F33
Ths/Sl21, Thssl21E34
Ths/Mn2134
Ths/G21, Ths/Gms21, Ths/G21E35
Ths/G21-F, Ths/Gms21-F, Ths/G21E-F36
Power Supply Units37
Control Power Box and Field Generator37
Control Power Box with Remote Control Unit (THS/21E)37
Control Power Box with Remote Control Unit (THS/21)38
Conveyor Control System38
Small Size Power Supply Unit38
Remote Control Unit39
Series39
Integrated Systems40
Ths-Fbb40
Ths-Fbbv42
Ths-Fbv42
Ths-Mbb43
Ths-Mbr46
THS-RB and THS-RBK47
Options and Accessories47
Technical Characteristics48
Metal Detector48
Integrated Systems50
Installation52
Minimum Requirements52
Minimum Installation Clearance52
Detection Probes52
Integrated Systems52
General Guidelines for Mechanical Installation53
Controls and Power Supply Box53
Metal Structures in Proximity to the Probe54
Load-Bearing Structure56
Conveyor Belt and Position Inside the Probe57
Synchronization Photocell59
Metallic Flanges59
Ejection Area60
Electrical Installation General Rules for a Correct Compatibility61
Power Supply of Other Devices61
Signal Cables62
Pulsed-Type Noise Sources62
Ground Loops Prevention63
Conveyor Belt Motors64
Selecting and Installing Connecting Cables65
Multiple Metal Detectors Close Together65
Unpacking66
Metal Detector66
Handling and Moving the Packaged Device66
Unpacking Procedure66
Packing List67
Moving the Metal Detector67
CEIA Integrated Systems68
Handling and Moving the Package Device68
Unpacking Procedure68
Packing List69
Moving the Metal Detector69
Ths-Rb69
Handling and Moving the Package Device69
Unpacking Procedure70
Packing List70
Moving the Metal Detector70
Mechanical Installation71
Probe71
THS Models71
THS/G Models71
Power Supply Unit72
Integrated Systems73
External Signalling Unit (Beacon)73
Pneumatic Installation73
Minimum Requirements73
Pneumatic Circuit Diagrams74
Ejector Cylinder74
Air Jet Ejection System74
Connecting up to the Compressed Air Supply75
Ejector Cylinder75
Air Jet Ejector75
Retracting Belt75
Pressure Adjustment76
Flow Adjustment77
Ejector Cylinder77
Air Jet Ejector78
Retracting Belt78
Padlocking the Compressed Air79
Electrical Installation79
Installing Connecting Cables79
Description of Inputs80
Description of Outputs81
Description of I/O Interfaces82
Connection of the CEIA Conveyor Belt Emergency Circuit83
Connecting to the Mains Power Supply85
Connection to Earth86
Power Switch86
Electrical Diagrams87
Functional Diagrams87
Control Power Box87
Conveyor Control System88
Power Supply Units89
Control Power Box89
Small Size Power Supply91
Field Generator for THS/MN2192
Conveyor Control System94
ALM Card94
SCD Card98
Ths/Xx21E98
Ths/Xx21E-3F99
Ths/Xx21100
Ths/Xxms21101
Ths/Mn21102
Input for Speed Control through a 0-10V Analogic Signal102
IXC Card (Available on Request)103
Integrated Systems104
THS-FBB, THS-MBB, THS-FBV, THS-FBBV Without SCN Board104
THS-FBB, THS-MBB, THS-FBV, THS-FBBV with SCN Board106
Ths-Mbr108
Description of Electrical Connections110
00211ALM Card110
Settings of SW1 Minidip114
00211AL_ Card114
Connection of Push-Buttons or Sensors115
Sensor Positioning116
Connection of an Ejection System117
Synchronization Photocell117
Ejection Check Photocell117
Connection to Other In-Line Devices or Machines118
Communication Connections119
RS232 Serial Port Connections119
BT Wireless Communication119
Ethernet / Wifi Connections (on Request, with IXC Card)119
Configuration120
System Start-Up120
Preliminary Settings120
Checking the Input and Output Connections121
Motor (Only with Conveyor Control System)121
Transit Speed122
Application with Conveyor Control System122
Encoder123
Synchronization Photocell123
Ejection Check Photocell124
Ejection Mode124
Ejection with Manual Reset (EM=B)125
Photocell Synchronized Ejection, with Manual Reset (EM=SB)126
Reversing Belt (EM=R)127
Automatic Ejection (EM=F)128
Automatic Ejection with Photocell Synchronization (EM=S)129
Automatic Ejection for High-Speed Applications (EM=FS)131
Barcode Reader133
With Change of Detection Mode or Band between Two Products133
Without Change of Detection Mode or Band between Two Products134
Timing134
Em = B135
Em = Sb136
Em = R137
Em = F137
Em = S138
Em = Fs139
Enabling from and to External Machines140140
Metal Detector Inhibition140
Forcing of the Ejection Cycle140
Enabling from an In-Line Device (I.e. Downstream Belt)141
Enabling an In-Line Device (I.e. Upstream Belt)142
Checking the Correct Installation and Configuration143
Settings for CFR21 Standards144
General Information144
Metal Detector Settings Requirements144
Digital Signature Verification145
Through the Web Site145
Through CEIA THS Production145
Use of the Device146
Indicators146
Optical Indicators146
Control Panel146
Conveyor Control System146
External Beacon147
Acoustic Indicators147
Operator Positions147
Controls148
Control Panel148
Conveyor Control System Power Supply Unit Control Panel149
Switching on the Metal Detector150
Checking the Safety Features150
Checking Emergency Devices151
Switching on151
Signals at Power-Up152
Signals Given During Normal Operation153
Indication of the Received Signal153
Display Messages154
Signals Given During Self-Diagnosis155
Other Signalizations155
Use of the Device156
Loading the Product to be Inspected156
Starting/Stopping the Conveyor Belt156
Adjustment of the Belt Speed157
Automatic Stop157
Emergency Stop158
Alarm Reset158
Fault Reset158
Removing and Emptying the Reject bin159
THS-FBB, THS-MBB, THS-FBV and THS-FBBV159
Ths-Mbr159
Programming Access160
Password Modification160
Product Selection161
Programming the Metal Detector According to the Product Type161
Sensitivity Check with Reference Sample162
Performing Tests162
Performing a Test in Standard Mode163
Performing a Quick Test165
Performing an Automatic Test166
Automatic Test Sequence166
Maintenance168
Periodic Maintenance168
Periodic Maintenance Procedures169
External Cleaning Instructions169
Cleaning Instructions for the Parts in Contact with the Product169
Disassembly of the Conveyor Belt170
Ths-Fbb171
Ths-Fbv172
THS-MBB and THS-MBR175
Ths-Rb176
Conveyor Belt Tension and Centering Adjustment177
Ths-Fbb177
Ths-Fbv177
Troubleshooting178
Extraordinary Maintenance Procedures181
Changing Fuses181
Replacing the SCD Card182
Electromagnetic Compatibility Verification of the Installation Environment185
General Compatibility Check186
Electrical Compatibility Check186
Compatibility Checks Result187
Corrective Actions187
Checking Belt Contamination188
Self-Diagnosis189
Metal Detector and Integrated Transport System Diagnosis190
Connected Sensors and Additional Controls Diagnosis193
Warning Messages198
Uninstallation Procedure199
Disassembly199
Packing199
Probes199
Integrated Systems200
Disposal of the Device201
Disposal of the Device and of Consumables with Environmental Impact201
Appendices203
CE Declaration of Conformity203
Ths/21E203
Ths/21204
Ths/G21205
Ths/G21E206
Ths/Gms21207
Ths/Ms21208
Ths/Mn21209
THS-FBB, THS-MBB, THS-MBR, THS-FBV and THS-RB210
Spare Parts210

Ceia THS/21 - Page 107

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