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Edwards
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GXS Series
Edwards GXS Series User Manual
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Figure 2
Front vie
w of the pumping sy
stem with the side e
xhaust and skids
ed
1
2
6
5
4
3
CS/1060/A
1.
Fron
t panel contr
ols
2.
Floor
mounng
plate (4
o)
3.
Exhaust g
as outlet
connecon
4.
Liing
eyebolts (4
o)
5.
Pumped g
as inlet
connecon
6.
RF earth (ground) c
able
1.
Fron
t panel contr
ols
2.
Floor
mounng
plate (4
o)
3.
Exhaust g
as outlet
connecon
4.
Liing
eyebolts (4
o)
5.
Pumped g
as inlet
connecon
6.
RF earth (ground) c
able
P
age 13
M58800880_H -
Intr
oducon
16
18
Table of Contents
Table of Contents
8
Introduction
15
Scope and Definitions
15
Applications
15
Description
15
Priority of Control
15
Active Utility Control/Standby
16
Figure 1: Front Panel Controls
16
Figure 2 Front View of the Pumping System with the Side Exhaust and Skids Fitted
17
Figure 3: the Controls/Connectors on the Rear of the Pump (System with Rear Exhaust and Castors/Levelling Feet Fitted)
18
Technical Data
19
General Technical Data
19
Performance Data
21
Loading Data
21
Purge Data
22
Figure 4 Levelling Foot Loads
22
Electrical Data
24
Cooling-Water Data
29
DP Clean High Flow Purge/Solvent Flush Option
31
External Evacuation System
31
Installation
32
Locate the Dry Pumping System
33
Dry Pumping Systems with Optional Castors
34
Levelling the Pump
34
Securing the Pump
34
Lubrication
35
Connect the Dry Pumping System to the Vacuum/Exhaust System
35
Connect the Purge Gas Supply
38
Figure 5 Connecting the Pump Inlet
38
Flammable/Pyrophoric Materials
39
Gas Purges
40
Leak Test the Dry Pumping System
41
Electrical Supply
41
Figure 6 Interspool Connections on the Pump/Booster Combination Systems
41
Mains Supply Cable Connection
43
Figure 7 the Harting Han® K 4/4 Cable-Mounted Connector
46
Customer Connection Kit, Combination Low Volts GXS750
47
Figure 8 the Harting Han® 100 a Axial Screw Module Cable-Mounted Connector
47
Figure 9 Customer Connection Kit - Combination Low Volts GXS750
48
Connect an Additional RF Earth (Ground) (Optional)
49
Figure 10: Electrical Connector Locking Mechanism for the GXS160, GXS250 and GXS450
49
Figure 11 Electrical Connector Locking Mechanism for the GXS750 Systems
49
Connect to the Emergency Stop Circuit
50
Connect and Set up the Cooling Water
50
Figure 12 Remove the Plastic Plugs from the Water Fittings
51
Accessories
52
Commission the Dry Pumping System
53
Install Additional Safety Equipment
54
Purge Gas Set up
54
High Flow Purge and Solvent Flush Set up
55
Figure 13 DP Clean Assembly for the Pump Only Systems
56
Connecting the Dry Pumping System for Serial Communications
57
Serial Port Connection
57
Ethernet Connection
57
Operation
58
Start up
58
MCM Microtim Operation
59
PDT Operation
59
Front Panel Control Operation
59
Start, Warm-Up and On-Process Sequences
59
Status Indicators
60
Determining the Pump Status
61
Green Mode/Standby Mode
61
Pumping Argon
62
Manual Shut down
63
Microtim Operation
64
PDT Operation
64
Front Panel Control Operation
65
Automatic Shut down
65
Unplanned Shut down and Alarms
65
Emergency Stop
66
Restart the Pump after an Emergency Stop or Automatic Shut down
66
Dry Pump Clean
67
High Flow Purge
67
Solvent Flush
68
Pump Speed Control and PID
69
Maintenance
71
Safety and Maintenance Frequency
71
Relocate the Dry Pumping System for Maintenance
73
Draining the Cooling Water
74
General Maintenance
74
Checking the Oil Levels and Refilling
75
Inspect the Connections, Pipelines, Cables and Fittings
76
Figure 14 Location of the Oil Sight Glass and the Fill Plug on End Cover
76
Figure 15 Location of the Oil Sight Glass and the Fill Plug on Gearbox
76
Overhaul
77
Transportation, Storage and Disposal
78
Transportation
78
Storage
78
Disposal
78
Service, Spares and Accessories
80
Introduction
80
Service
80
Return the Equipment or Components for Service
80
Accessories
81
Spares
83
Installation Drawings
84
Gxs160
84
Figure 16 GXS160 Installation Drawing (Sheet 1)
84
Figure 17 GXS160 Installation Drawing (Sheet 2)
85
Figure 18 GXS160 Installation Drawing (Sheet 3)
86
Figure 19 GXS160 Installation Drawing (Sheet 4)
87
Gxs160/1750
88
Figure 20 GXS160/1750 Installation Drawing (Sheet 1)
88
Figure 21 GXS160/1750 Installation Drawing (Sheet 2)
89
Figure 22 GXS160/1750 Installation Drawing (Sheet 3)
90
Figure 23 GXS160/1750 Installation Drawing (Sheet 4)
91
Gxs250
92
Figure 24 GXS250 Installation Drawing (Sheet 1)
92
Figure 25 GXS250 Installation Drawing (Sheet 2)
93
Figure 26 GXS250 Installation Drawing (Sheet 3)
94
Figure 27 GXS250 Installation Drawing (Sheet 4)
95
Gxs250/2600
96
Figure 28 GXS250/2600 Installation Drawing (Sheet 1)
96
Figure 29 GXS250/2600 Installation Drawing (Sheet 2)
97
Figure 30 GXS250/2600 Installation Drawing (Sheet 3)
98
Figure 31 GXS250/2600 Installation Drawing (Sheet 4)
99
Gxs450
100
Figure 32 GXS450 Installation Drawing (Sheet 1)
100
Figure 33 GXS450 Installation Drawing (Sheet 2)
101
Figure 34 GXS450 Installation Drawing (Sheet 3)
102
Figure 35 GXS450 Installation Drawing (Sheet 4)
103
Gxs450/2600
104
Figure 36 GXS450/2600 Installation Drawing (Sheet 1)
104
Figure 37 GXS450/2600 Installation Drawing (Sheet 2)
105
Figure 38 GXS450/2600 Installation Drawing (Sheet 3)
106
Figure 39 GXS450/2600 Installation Drawing (Sheet 4)
107
Gxs450/4200
108
Figure 40 GXS450/4200 Installation Drawing (Sheet 1)
108
Figure 41 GXS450/4200 Installation Drawing (Sheet 2)
109
Figure 42 GXS450/4200 Installation Drawing (Sheet 3)
110
Figure 43 GXS450/4200 Installation Drawing (Sheet 4)
111
Gxs750
112
Figure 44 GXS750 Installation Drawing (Sheet 1)
112
Figure 45 GXS750 Installation Drawing (Sheet 2)
113
Figure 46 GXS750 Installation Drawing (Sheet 3)
114
Figure 47 GXS750 Installation Drawing (Sheet 4)
115
Gxs750/2600
116
Figure 48 GXS750/2600 Installation Drawing (Sheet 1)
116
Figure 49 GXS750/2600 Installation Drawing (Sheet 2)
117
Figure 50 GXS750/2600 Installation Drawing (Sheet 3)
118
Figure 51 GXS750/2600 Installation Drawing (Sheet 4)
119
Gxs750/4200
120
Figure 52 GXS750/4200 Installation Drawing (Sheet 1)
120
Figure 53 GXS750/4200 Installation Drawing (Sheet 2)
121
Figure 54 GXS750/4200 Installation Drawing (Sheet 3)
122
Figure 55 GXS750/4200 Installation Drawing (Sheet 4)
123
Pump Display Terminal
124
Leds
124
Pump Start/Stop and Control
124
Figure 56 Pump Display Terminal
124
Event/Warning/Alarm Display and Acknowledgement
125
Menus
125
Normal Menu
126
Status Menu
126
Setup Menu
127
Commands Menu
128
Gas Valves Menu
128
Set Sequences Menu
128
Warm up Options Menu
129
Booster Pump Start Options Menu
129
Microtim Options Menu
130
DP Clean Menu
130
Warn On-Process Menu
131
On-Process Ramp Menu
131
PID Menu
132
PID Parameters Menu
132
Smart Stop Menu
132
Speed Control Options Menu
133
Reset Microtim
133
Default Reset
134
Display Inverter Fault History (DP Inv Fault Hist) Menu
134
Software Version Display Menu
134
Display Serial Number
134
Fit Accessory Menu
134
IP Configuration Menu
135
Display Menu
136
Set Clock
137
How to Set up the PDT Display
137
Setting the Status Screen to Automatically Scroll
138
Change the Normal Menu Display
138
Figure 57 PDT Menu Items
138
How to Configure the Pump Warm-Up Options
139
Figure 58 Warm-Up PDT Menu Items
139
Lowering the Warm-Up Temperature
140
Disabling the Warm-Up Cycle
140
Increasing the Warm-Up Temperature
140
Stop the Pump Going On-Process When It Is Warm
140
Stop the Pump Automatically Warming up When in Green Mode
140
Standby Mode
140
Turn the Inlet Purge on During Warm-Up
140
Allow a Pump to Go On-Process with a Warning
141
Warm Soft Start
141
How to Configure the Booster Pump Behaviour
141
Setting the Booster to Manual Operation
141
Figure 59 Booster PDT Menu Configuration Items
141
Changing the Booster Time Delay
142
Setting the Booster to Start When the Inlet Isolation Valve Is Open
142
How to Configure Pump Behaviour
142
Smart Stop
142
Figure 60 Smart Stop Flow Chart
143
How to Configure Ramped Speed Increase
144
Figure 61 Smart Stop PDT Menu Configuration Items
144
How to Set up the DP Clean
145
Figure 62 On-Process Ramp PDT Menu Configuration Items
145
Figure 63 Dry Pump Clean Flow Chart
146
Changing the Dry Pump Speed During the Clean Operation
147
Changing the Clean Cycle Time
147
Figure 64 Dry Pump Clean PDT Menu Configuration Items
147
Automatically Initiating a Clean Cycle When the Pump Goes Off-Process
148
Turn the Inlet Purge on During the Clean Cycle
148
Have Inlet Purge Cycle after Clean Cycle
148
Allow on Process
148
Auto on Shut down
148
How to Control the Pump Speed
148
Figure 65 Speed Control Menu Items
149
Normal Speed
150
External Voltage
150
SIM Protocol
150
Figure 66 Pin Numbers on the Auxiliary Gauge Interface
150
Second Speed Control
151
Profibus Interface
151
How to Use the PID Pressure Control
152
Figure 67 the Simplified System Diagram
152
Fit and Configure the Pressure Sensor
153
Using a Different Gauge
153
Figure 68 PID PDT Menu Items
153
Set the Pump into Green Mode
154
Enable the PID
154
Set the PID Target Pressure Set Point
154
Test the PID Control
155
Auto Tune the PID
155
Manually Tuning the PID
155
Turning PID on and off When On-Process
155
How to Set up the Ethernet Port
155
Figure 69 Ethernet Menu Items
156
Using SIM Protocol through Ethernet
157
Figure 70 Setup Menu Items
157
Figure 71 Ping to a Pump Screenshot
157
Figure 72 Connect to Screenshot
158
Figure 73 ASCII Setup Screenshot
158
How to Use SIM Protocol with a Serial Port
159
How to Set up the MCM Microtim Using the PDT
160
Figure 74 ASCII Settings Screenshot
160
Configuring the Channel 2 Input
161
Figure 75 Microtim Options Menu
161
Configuring the Channel 4 Output
162
How to Run the Booster Independently from the Dry Pump
162
Run the Booster Manually Using the PDT
162
Figure 76 Booster Commands Menu
162
Run the Booster Using SIM and Profibus
163
Run the Booster Using the MCM Microtim
163
Fault Finding
164
PDT Events
164
LED Event Indicators
164
PDT Event Messages
164
Warnings
166
LED Warning Indicators
166
PDT Warnings
167
Alarms
170
LED Alarm Indicators
170
PDT Alarms
171
Inverter Warnings and Alarms
174
Other Problems
177
Pump Controller Communications
177
4
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Edwards GXS Series Specifications
General
Brand
Edwards
Model
GXS Series
Category
Water Pump
Language
English
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