Page 6 Docu-No.: 1090020601-EN Rev. 1.2.1
7.1.2 LED function listing ...........................................................................................................71
7.2 Emergency stop procedure ...............................................................................................72
7.3 Switching ON and OFF .....................................................................................................72
8 Cleaning ...........................................................................................................................73
9 Maintenance ....................................................................................................................74
9.0.1 Required skills/training for maintenance of the KCM ........................................................74
9.0.2 General tools required ......................................................................................................74
9.1 Preventive maintenance ...................................................................................................74
9.2 Parameter Backup ............................................................................................................75
9.3 KCM fuse replacement .....................................................................................................75
9.3.1 Auto-resetting drive fuses .................................................................................................75
9.3.2 Resetting auto-resetting fuses ..........................................................................................75
9.3.3 List of auto resetting fuses ................................................................................................76
9.3.4 Replacing fuses ................................................................................................................76
9.3.5 1600 watt dc motor drive fuse location-0000002610 ........................................................77
9.3.6 450 watt dc motor drive fuse location-0000007405 ..........................................................77
9.3.7 Vibratory drive fuse location-000000684 ..........................................................................77
9.3.8 AC motor drive interface fuse location-000003413 ...........................................................78
9.3.9 Stepper drive interface fuse location-0000005987 ...........................................................78
9.4 Battery replacement ..........................................................................................................79
9.5 KCM service connections .................................................................................................80
9.5.1 Forcing the Config Port to UserIF protocol .......................................................................80
9.5.2 USB ..................................................................................................................................80
10 Troubleshooting .............................................................................................................81
10.1 General information on fault detection ..............................................................................81
10.2 KCM CPU LEDs ...............................................................................................................82
10.2.1 CPU pc board LEDs .........................................................................................................83
10.2.2 K-Port LEDs ......................................................................................................................83
10.3 KCM Drive and Power Supply Details ..............................................................................84
10.3.1 Drive board LEDS .............................................................................................................84
10.3.2 KCM Drive pc board LEDs-all types .................................................................................85
10.3.3 Measuring motor power ....................................................................................................85
10.3.4 Measure and adjust speed frequency signal ....................................................................85
10.4 DC motor drive problems and solutions ............................................................................86
10.5 Vibratory drive problems and solutions .............................................................................87
10.6 Stepper drive problems and solutions ..............................................................................88
10.6.1 Stepper alarm LED flash sequence ..................................................................................89
10.7 AC interface drive problems and solutions .......................................................................90
11 Optional Devices .............................................................................................................91
11.1 Host communication circuit cards .....................................................................................91
11.2 Encoder interface circuit card ...........................................................................................91
11.3 Field power supply ............................................................................................................92
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