Docu-No.: 1090020601-EN Rev. 1.2.1 Page 5
4.12 Connecting the KCM .........................................................................................................52
4.12.1 General wiring instructions ...............................................................................................52
4.12.2 Recommended wire sizes and maximum lengths .............................................................53
4.13 Power wiring; specific requirements .................................................................................54
4.13.1 Power mains disconnect requirements .............................................................................54
4.13.2 Protective ground ..............................................................................................................54
4.13.3 AC input wiring details to KCM .........................................................................................54
4.13.4 Shielding and cable glands ...............................................................................................55
5 KCM Set-Up .....................................................................................................................56
5.1 Initial set-up for KCM CPU ................................................................................................56
5.1.1 CPU pc board jumper settings ..........................................................................................56
5.1.2 KCM CPU DIP switch setting ............................................................................................57
5.1.3 KCM addressing with CPU DIP switch positions 1-5 ........................................................57
5.1.4 K-Port 1 function via KCM CPU DIP switch positions 6-8 .................................................57
5.1.5 K-PROM configuration ......................................................................................................58
5.1.6 Display backlight control ...................................................................................................58
5.1.7 Setting display brightness .................................................................................................58
5.2 Initial set-up for KCM drives ..............................................................................................59
5.2.1 Drive jumper settings-all drive types listed ........................................................................59
5.3 DC drive set-up .................................................................................................................60
5.3.1 DC drive selection notes: ..................................................................................................60
5.3.2 DC motor selection table by drive type and line voltage ...................................................60
5.3.3 450/1600 Watt DC drive pc board DIP switch settings .....................................................61
5.3.4 Additional jumper settings for 450 watt drive ....................................................................61
5.4 AC drive set-up .................................................................................................................62
5.4.1 AC drive interface pc board DIP switch settings ...............................................................62
5.5 Stepper drive set-up (all types) .........................................................................................63
5.5.1 Stepper motor programming table ....................................................................................63
5.5.2 Stepper drive pc board DIP switch settings ......................................................................63
5.6 Vibratory drive set-up ........................................................................................................64
5.6.1 Vibratory drive pc board DIP switch settings ....................................................................64
5.6.2 Vibratory drive adjustment ................................................................................................64
5.7 GWB Application drive set-up ...........................................................................................66
5.7.1 GWB Hardware overview .................................................................................................66
5.7.2 Setup DC Drive Boards ....................................................................................................67
5.7.3 Setup Vibrator Drive Boards .............................................................................................67
5.7.4 Setup Stepper Drive Boards .............................................................................................68
5.7.5 Setup AC Drive Boards .....................................................................................................68
6 Transportation, Storage, Disposal ................................................................................69
6.1 Notes on transportation ....................................................................................................69
6.2 Notes on storage ..............................................................................................................69
6.3 Notes on disposal .............................................................................................................69
7 Operation .........................................................................................................................70
7.1 Initial operation .................................................................................................................70
7.1.1 KCM-SD LED status display .............................................................................................71
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