Magnetek IMPULSE G+ 4 Series

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IMPULSE

•G+ & VG+ Series 4 Technical Manual

November 2020

Page 91

Figure 5-11: Upper Limit (UL1)

Figure 5-12: Upper Limit 2 (UL2)

Figure 5-13: Lower Limit 1 (LL1)

Figure 5-14: Lower Limit 2 (LL2)

Main Page

Table of Contents5
Introduction10
How to Use this Manual11
General Information12
Assessing the System Requirements12
Assessing the VFD Environment12
Specifications13
AC Reactor Specifications16
S4IF Interface Board Specifications18
S4I and S4IO Option Card Specifications18
Installation19
Choosing a Location19
System Components20
Standard Components20
Optional VFD Components20
As-Required VFD Components20
Required Control Components20
Long-Time Storage and Capacitor Reforming Procedure21
Capacitor Storage and Reforming Process21
Capacitor Reforming Procedure21
Installation Orientation23
Installing the VFD (Recommended Clearances)23
Installing the VFD (Side-By-Side)24
VFD Derating Data25
Temperature Derating25
Ip00/Open-Chassis Enclosure25
Side-By-Side Mounting25
Altitude Derating25
Dimensions (Ip00/Open Chassis)26
Wiring30
Wiring Practices30
Suggested Circuit Protection and Wire Size33
Power Circuit Wiring36
Main Circuit Connection Diagram37
Terminal Block Configuration40
Grounding42
Insulation Barrier43
Interface Board (S4IF)44
DIP Switches and Jumper Locations44
DIP Switch Functions45
Sinking/Sourcing Mode for Safe Disable Inputs45
Control Circuit Terminals46
Interface Board (S4IF) Terminal Diagrams47
Safe Torque off48
Wiring the Encoder Circuit49
Encoder Circuit Wiring Procedures49
Encoder Wiring Diagrams and Information50
Getting Started51
Overview51
Checks before Powering51
Precautions51
Using the Keypad51
Keypad LED and Button Functions52
Parameters53
Parameter Modes53
Operation Mode53
Programming Mode53
Auto-Tuning Mode53
Modified Parameters Mode53
Menu Structure54
Initialization Setup56
Parameter Access Level (A01-01)56
Control Method (A01-02)56
X-Press Programming57
Motion (A01-03)57
Speed Reference (A01-04)57
Parameters Changed by X-Press Programming59
Initialize Parameters (A01-05)62
Password Entry (A01-06)62
User Parameters (A02-01 through 32)63
Auto-Tuning64
Standard Auto-Tune (T01-01 = 0)65
Non-Rotational Auto-Tune (T01-01 = 1)66
Terminal Resistance Auto-Tune (T01-01 = 2)66
Non-Rotational 2 Auto-Tune (T01-01 = 4)67
Programming Advanced Features68
Speed Parameters68
Speed References68
Reference Limits70
Run/Reference Source71
Stop Method72
Decel to Stop (B03-03=0)72
Coast to Stop (B03-03=1)73
Decel W/Timer (B03-03=4)73
Motor Rotation Change74
Zero-Speed Operation74
Input Scan Time74
Run Select75
Acceleration/Deceleration77
Accel/Decel Time Switching Frequency78
Jump Frequencies79
Field Forcing80
Special Functions81
Quick Stop82
Reverse Plug Simulation83
Micro-Speed84
End of Travel Limits85
Phantom Stop86
Load Sharing/Torque Following86
Load Sharing Setup Example87
Klixon87
Hook Height Measurement88
Electronic Programmable Limit Switches (EPLS)89
Lower Limit/Upper Limit Bypass MFDI90
Load Float92
Load Check II92
V/F Operation (A01-02 = 00)92
OLV and FLV Operation (A01-02 = 02 and 03)92
Load Check II Set up (C05-01 = 09)93
Clearing a Load Check Alarm (LC)94
Swift-Lift™ & Ultra-Lift95
Swift-Lift95
Ultra-Lift95
Adaptive Ultra-Lift95
Configuring the Swift-Lift & Ultra-Lift Function97
Torque Limit98
Anti-Shock100
Load Brake Hoist (VG+)102
Emergency Lift (VG+)106
Emergency Lift Setup Instructions106
Digital Input (DI-A3, S4I, or S4IO) Option Card Setup108
Weight Measurement109
System Tare and Calibration for Weight Measurement110
Setting up U01-29 to Display Actual Weight110
Weight Measurement Design Considerations110
Slack Cable Detection111
Snap Shaft Detection112
Set up112
Brake Delay Timers113
Timer Function113
Maintenance Timer114
Load Share114
Inch Control115
Index Control116
Tuning118
DC Injection118
Motor Slip Compensation119
Torque Compensation119
Automatic Speed Regulator (ASR) Tuning120
Adjusting the ASR Parameters in FLV121
Solving Problems During ASR Setup121
Flux Vector (FLV)122
Torque Control123
Speed/Torque Control Switching124
Dwell125
S-Curve Acceleration/Deceleration126
Carrier Frequency127
Hunting Prevention128
Motor Parameters129
Voltage/Frequency Pattern129
Motor Setup135
Test Mode Configuration136
Option Card Parameters137
Encoder Feedback (PG-X3) Option Card Setup137
Analog Input (AI-A3) Option Card Setup139
Analog Output (AO-A3) Option Card Setup139
Digital Output (DO-A3 or S4IO) Option Card Setup141
Profibus-DP (SI-P3) Option Card Setup143
Ethernet/Ip (SI-EN3) and Modbus TCP/IP (SI-EM3) Option Card Setup145
Terminal Parameters147
Digital Inputs147
F1 and F2 Keys Function Selection150
Digital Outputs151
Digital Outputs-Alarm/Fault Annunciate (H02-01-03=40)155
External Fault Response Selection157
Analog Inputs158
Analog Outputs161
Serial Communication Setup163
Pulse Train Input/Output165
Protection Parameters166
Motor Overload166
Power Loss Ride Thru167
Stall Prevention168
Speed Agree169
Test Mode171
Torque Detection171
Hardware Protection175
Automatic Fault Reset177
Fault Latch Selection179
Keypad Parameters180
Monitor Selection180
Keypad Key Selection183
Maintenance History186
Copy Function187
Monitor Parameters189
Troubleshooting196
Troubleshooting the VFD196
Maintenance and Inspection196
Troubleshooting Encoder Related Faults210
Fault Code: DEV-Speed Deviation Fault210
Definition210
Corrective Action210
Fault Code: PGO-X-S/PGO-X-H-Pulse Generator Signal Fault211
Definition211
Corrective Action211
Fault Code: BE1-Rollback Fault212
Definition212
Correction Action212
Fault Code: BE2-Torque Proving Fault212
Corrective Action212
Fault Code: BE3-Brake Release Fault213
Definition213
Corrective Action213
Alarm Code: BE6-Brake Proving Alarm214
Definition214
Corrective Action214
Alarm Code: BE8-Brake Slipping Alarm215
Definition215
Corrective Action215
Fault Code: OC-Over Current Fault216
Definition216
Corrective Action216
Fault Display and Corrective Actions at Auto-Tuning217
Troubleshooting Option Card Related Faults219
VFD-Side Error Codes219
Copy Function Related Faults222
Tasks, Errors, and Troubleshooting222
Power Section Check223
Power off Checks223
S4IF Replacement Procedure225

Magnetek IMPULSE G+ 4 Series - Page 91

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