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NEC NC1600C - User Manual

NEC NC1600C
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SAFETY CAUTION:
Before servicing this chassis, it is important that the service
technician read and follow the “Safety Precautions” and “Product
Safety Notice” in this Service Manual.
WARNING:
SHOCK HAZARD - Use an isolation transformer when servicing.
Copyright 1. Contens 2. Safety precautions
3. Users manual 4. Troubleshooting 5. Service mode
6. Method of firmware upgrading
7.
Adjustments and inspections attributable to the replacement of electrical and optical parts
8. Circuit description 9. Assembly diagram 10. Packaging
11. Replacement part list 12. Connection diagrams 13. Block diagrams
14. Replacement of the lamp house and bulb
15. Adjustments during prism assy replacement Back cover
PART No. 3N9911137
DLP Cinema
®
Projector
SERVICE MANUAL
Better Service
Better Reputation
Better Profit
MODEL NC1600C
NEC DISPLAY SOLUTIONS, LTD.

Table of Contents

Other manuals for NEC NC1600C

Questions and Answers:

NEC NC1600C Specifications

General IconGeneral
BrandNEC
ModelNC1600C
CategoryProjector
LanguageEnglish

Summary

Safety Precautions

Observe All Precautions

Comply with individual safety instructions and all precautions in the instruction manual.

Be Careful of Electric Shock

The chassis carries AC voltage; avoid touching alive chassis to prevent severe shock.

Use Specified Parts

Replace parts with those matching original specifications for safe use and maintenance.

Remount Parts and Reconnect Wires Correctly

Ensure all removed parts and wires are returned to original positions for safety.

Lamp Handling Precautions

Be careful of the lamp as it generates high heat; ensure it is cool before replacing.

Lens Viewing Precautions

Do not look into the lens during projection to avoid eye damage.

Servicing Safety

Use an earth band (wrist band) without fail during repair or inspection services.

Complete Safety Check After Servicing

Confirm all parts, wiring are returned; check deterioration and insulation before completion.

Important Information

Precautions for Use

Read manual carefully before use and keep for future reference.

Important Safeguards

Follow safety instructions to ensure projector life and prevent fire/shock hazards.

Disposing of Used Product

Follow local authority guidance for separate disposal of electrical and electronic products.

Installation and Transport Guidelines

Consult dealer for installation/transport; do not allow non-professionals to handle.

Remote Control Precautions

Handle remote control carefully, avoid heat/humidity, do not disassemble or throw batteries into fire.

Installation Environment and Handling

Avoid direct sunlight, smoke, steam; do not place liquids on projector; handle carefully.

Lamp Caution Before Operation

Risk of explosion if operated incorrectly; read warnings about pressure, hours, and smoke.

Whats in the Box and Projector Parts

Features

DLP Cinema® projector supporting large screen needs with easy-to-use functions.

Whats in the Box

Check the content of the accessories included with the projector.

Names of Projector Parts

Identifies and describes the various parts of the projector and its components.

Names on the Remote Control

Identifies and describes the buttons on the projector's remote control.

Installation and Connection

Steps for Setup and Connection

Provides step-by-step instructions for setting up and connecting the projector.

Connecting Image Input Terminals

Explains how to connect various image signal cables to the projector's input terminals.

Connecting Control Terminals

Details how to connect PC control and Ethernet terminals for projector control.

Projection of Images (Basic Operation)

Steps for Projecting Images

Outlines the basic steps for projecting images with the projector.

Turning the Projector On

Provides the procedure for turning the projector on, including power switch and button operation.

Selecting Input Signal Title

Explains how to select pre-registered signals using the control panel buttons.

Adjusting Projected Screen Position and Size

Covers adjusting screen position, size, focus, brightness, and displaying test patterns.

Turning Lamp On;Off

Provides instructions for turning the lamp on or off while the projector is powered on.

Turning the Projector Off

Details the procedure for turning off the projector, including standby and main power switch.

Using Menus

Basic Operation with Adjustment Menus

Explains basic menu operations and screen display symbols for projector adjustment.

Table of Adjustment Menus

Provides a comprehensive table of main menus, submenus, descriptions, and reference pages.

Title Select (Title Memory)

Selects the title of the signal to be projected; allows registering up to 100 titles.

Configuration Settings

Configures settings like Lamp Setup and Title Setup for projector operation.

Title Setup

Sets the titles to be assigned to the macro keys for direct selection.

Information Display

Displays hours of projector/lamp/lamp house usage, version info, and error codes.

Maintenance of Your Projector

Cleaning the Cabinet

Instructions for cleaning the projector cabinet, ensuring power is disconnected.

Cleaning the Lens

Describes how to clean the projector lens using a camera blower or glasses cleaning paper.

Appendix

Troubleshooting Guide

Provides a list of problems and checks to perform before requesting repair.

Indicator Display List

Explains the status indicated by the projector's POWER, STATUS, and MMS indicators.

Error Code List

Lists error codes, error messages, and descriptions for troubleshooting.

Operation via HTTP Browser

Guides on controlling the projector from a web browser using HTTP server functions.

Outline Drawing

Provides dimensional drawings of the projector.

Specifications

Lists the technical specifications of the NC1600C projector.

Pin Assignment and Terminal Functions

Details pin assignments and functions for various projector terminals.

Method of Firmware Upgrading

Cinema Software Check and Update

Flowchart for checking and updating cinema software versions, including firmware.

Environmental Setup

Common environmental setup steps, including PC connections and starting equipment in Lamp Off mode.

Error Status Check

Procedure for checking the system status via the DLP Cinema® Control Program.

Version Check (Interface, Processor, FFIB)

Compares current projector versions with selected release versions for updates.

Update (Interface, Processor, & FFIB)

Steps for updating interface, processor, and FFIB firmware using the installation program.

Update (Interface, Processor)

Procedure for updating interface and processor firmware using special operations.

Update (FFIB)

Steps for updating the FFIB using auto-install formatter subsystem.

Cinema Block Reset

Procedure for resetting cinema blocks including interface, processor, FFIB, and FSB.

NC_data & M10 I.MCGD Data Updating

Updates NC_data and M10I.MCGD data on the interface board using Digital Cinema Communicator.

Common Settings

Covers common settings like Lamp Off mode and firmware updates.

Service Mode

Title Setup

Assigns titles to Macro Keys 1-8 and allows title memory registration.

Configuration Settings

Configures settings like Dowser Mode, Turret control, MMS Link, and Panel Key Lock.

Factory Default Settings

Returns projector setup conditions to factory shipment status (M Key & Title, or All).

Installation Configuration

Configures Image Orientation, Lens Calibration, and Lens Center.

MMS Select

Selects the mode of multimedia switcher connection (Built-in, External, Not Use).

Baudrate Setting

Sets the data transfer rate [bps] of the RS-232C terminal (SYSTEM).

Date and Time Setup

Sets the projector's date and time.

New Bulb Setup

Handles lamp usage time reset, bulb type selection, and bulb entry registration.

Bulb Warning Setup

Sets warning time for lamp usage; options for using Bulb Entry or manual setup.

Troubleshooting

Troubleshooting Guide

Provides a list of problems and checks to perform before requesting repair.

Circuit Description

Power Supply System

Describes the power supply to the CPU PWB, including fuses and voltage checks.

Standby Power Supply System

Explains the standby power supply providing +5V and +3.3V for peripheral boards.

Main Power Supply System

Details the main power supply providing +5V and +3.3V for interface circuits.

PJKEY PWB Circuit Operation

Explains the operation of the PJKEY PWB, including key connections, memory, and IR receiver.

CPU PWB Circuit Operation

Details the CPU circuit, including power supply, reset, clock, memory, and work memory.

GPIO PWB Circuit Operation

Describes the operation of the GPIO PWB and its input/output terminals.

ETHER Board Circuit Operation

Explains the operation of the ETHER board, an 8-port switching hub.

PJDIV PWB Circuit Operation

Details the operation of the PJDIV PWB, including power distribution and fan circuits.

L-SENSE PWB Circuit Operation

Describes the operation of the L-SENSE PWB, which provides lamp brightness information.

INTERFACE PWB Circuit Operation

Explains the operation of the interface PWB for cinema control and signal conversion.

PROCESSOR Board Circuit Operation

Explains the operation of the processor board for video signal processing.

DVI-OUT Board Circuit Operation

Describes how the DVI-OUT board receives video signals and transmits them to the TI circuit.

T-SENS PWB Circuit Operation

Details the operation of the T-SENS PWB for temperature sensing and functional information.

FSB PWB Circuit Description

Explains the functions of the FSB PWB for video data formatting and DMD driving.

Assembly Diagram

PWB DIV1 Assembly

Diagram showing the assembly of PWB DIV1 components.

PWB DIV2 Assembly

Diagram showing the assembly of PWB DIV2 components.

FRAME1 Assembly

Diagram illustrating the assembly of FRAME1 components, including gaskets and EMI countermeasures.

FRAME Assembly

Illustrates the assembly of FRAME components, including brackets and screws with torque specifications.

ANA Assembly

Shows the assembly of ANA components, including fixing plate and connectors.

FRAME1_A Assembly

Diagram detailing the placement and application of various gaskets on FRAME1_A.

FRAME1_B Assembly

Illustrates the application of gaskets and the assembly of components onto FRAME1_B.

FRAME1_C Assembly

Details the application of various gaskets onto FRAME1_C according to specified lengths.

Liquid Cooler Unit 1 Assembly

Illustrates mounting the DC FAN, FINGER GURD, PC SUPPORT, and BASE.

Liquid Cooler Unit 3 Assembly

Details attaching the STRAP, installing the pump block, and sticking cushion material.

Liquid Cooler Unit 2 Assembly

Shows attaching RELAY PWB, TAMPER PWB, TSENS PWB ASSY, and mounting the holder.

Liquid Cooler Unit 4 Assembly

Illustrates installing the LIQUID COOLER UNIT ASSY, radiator block, and connecting joint blocks.

TAMP Assembly

Shows attaching TAMPER PWB ASSY, HOIDING PLATE, BRACKETs, and other components.

BRACKET Assembly

Illustrates attaching TAMPER PWB ASSY to BRACKETs (FB, FE, F) and mounting BARRIER.

Power Supply Cable Terminal Assembly

Details attaching SIDE PANEL RF(CABLE)ASSY, PLATE(45), SHIELD PLATE(N FILTER), and CAUTION LABEL.

TI Shield MT1 Assembly

Illustrates connecting cables and applying markings on the TI Shield Case Sassy.

TI Shield MT2 Assembly

Describes attaching gaskets, fastening the TI Shield Case Sassy, and inserting connectors.

TI Shield MT3 Assembly

Shows installing Interface, Processor, and FFIB PWBs, and inserting J1/J7 connectors.

TI EMI Assembly

Details cutting and sticking gaskets and acetate cloth tape for EMI countermeasure.

TI Shield MT4 Assembly

Illustrates mounting KEY, CAM, DC FAN, and attaching CAUTION LABEL.

Shield MT5 Assembly

Shows mounting Shield Case E Sassy, KEY, and CAUTION LABEL.

CPU1 Assembly

Illustrates mounting the Bracket (GP), CPU PWB Assy, and S-CAP PWB Assy.

CPU2 Assembly

Details mounting the Bracket (DVI-O), attaching studs, and installing DVI-OUT and ETHER PWBs.

CPU3 Assembly

Shows mounting the Bracket (GP), removing and using studs for fixing, and applying screw lock agent.

CPU4 Assembly

Illustrates installing the LIGHT-2 PWB Assy and inserting wiring materials.

MT CPU’s Assembly

Shows mounting the assembly in the bracket and making connector connections.

MT Duct Top Assembly

Details installing the Duct Assy, Bracket T, Insulation Plate A, and Panel B.

Connection Diagrams

NC1600 C Connection Diagrams

Provides overall connection diagrams for the NC1600C projector.

CPU PWB (PWC-4651) 1;2

Details the pin assignments and connections for the CPU PWB (PWC-4651) part 1.

CPU PWB (PWC-4651) 2;2

Details the pin assignments and connections for the CPU PWB (PWC-4651) part 2.

DVI-OUT PWB (PWC-4654)

Shows connection diagrams for the DVI-OUT PWB (PWC-4654).

PJDIV PWB (PWC-4691 A) 1;4

Details connection diagrams for PJDIV PWB (PWC-4691A) part 1.

PJDIV PWB (PWC-4691 A) 2;4

Details connection diagrams for PJDIV PWB (PWC-4691A) part 2.

PJDIV PWB (PWC-4691 A) 3;4

Details connection diagrams for PJDIV PWB (PWC-4691A) part 3.

PJDIV PWB (PWC-4691 A) 4;4

Details connection diagrams for PJDIV PWB (PWC-4691A) part 4.

ETHER PWB (PWC-4691 B)

Shows connection diagrams for the ETHER PWB (PWC-4691B).

GPIO PWB (PWC-4691 C)

Details connection diagrams for the GPIO PWB (PWC-4691C).

LIGHT1 PWB (PWC-4691 D)

Shows connection diagrams for the LIGHT1 PWB (PWC-4691D).

LIGHT2 PWB (PWC-4691 E)

Details connection diagrams for the LIGHT2 PWB (PWC-4691E).

PJKEY PWB (PWC-4692 A)

Shows connection diagrams for the PJKEY PWB (PWC-4692A).

AC PWB (PWC-4692 B)

Details connection diagrams for the AC PWB (PWC-4692B).

COVER PWB (PWC-4692 C)

Shows connection diagrams for the COVER PWB (PWC-4692C).

PEDE-A PWB (PWC-4692 D)

Details connection diagrams for the PEDE-A PWB (PWC-4692D).

SLED-A PWB (PWC-4692 E)

Shows connection diagrams for the SLED-A PWB (PWC-4692E).

SLED-B PWB (PWC-4692 F)

Details connection diagrams for the SLED-B PWB (PWC-4692F).

L-SENS PWB (PWC-4692 G)

Shows connection diagrams for the L-SENS PWB (PWC-4692G).

RELAY PWB (PWC-4692 H)

Details connection diagrams for the RELAY PWB (PWC-4692H).

TSENS-**PWB (PWC-4692**)

Shows connection diagrams for the TSENS-** PWB (PWC-4692**).

TAMPER-** PWB (PWC-4692**)

Details connection diagrams for the TAMPER-** PWB (PWC-4692**).

EFIB PWB (PWC-4683) 1;3

Shows connection diagrams for the EFIB PWB (PWC-4683) part 1.

EFIB PWB (PWC-4683) 2;3

Details connection diagrams for the EFIB PWB (PWC-4683) part 2.

EFIB PWB (PWC-4683) 3;3

Shows connection diagrams for the EFIB PWB (PWC-4683) part 3.

FSD R;G PWB (PWC-4670)

Details connection diagrams for the FSD R/G PWB (PWC-4670).

FSD B PWB (PWC-4671)

Shows connection diagrams for the FSD B PWB (PWC-4671).

Block Diagrams

NC1600 C Block Diagrams

Provides overall block diagrams illustrating the projector's system architecture.

Replacement of the Lamp House and Bulb

NC1600 C Optional Lamp Bulb, Replacement Procedure and Cautions

Details lamp bulb replacement procedures and essential cautions for authorized personnel.

Preparations and Precautions

Lists necessary preparations and safety precautions before replacing the lamp bulb.

Cautions for Lamp Replacement

Provides warnings about lamp bulb transport, storage, replacement, and disposal.

Replacement procedures

Step-by-step guide for replacing the lamp bulb, including cover removal and adjustments.

Adjustments During Prism Assy Replacement

Optical Adjustments (Fold Mirror)

Adjusts fold mirror angle to balance illumination and display areas, securing symmetry.

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