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NSD VARILIMIT VS-12PB User Manual

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NSP-Z0006-4
Electronic limit Switch
VS-12PB
SPECIFICATIONS
&
OPERATION MANUAL

Table of Contents

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NSD VARILIMIT VS-12PB Specifications

General IconGeneral
BrandNSD
ModelVARILIMIT VS-12PB
CategorySwitch
LanguageEnglish

Summary

General Safety Rules and Precautions

Signal Words and Graphic Symbols

Explains DANGER/CAUTION symbols and graphic symbols used in the manual.

Application Limitations and Environmental Use

Specifies limitations for product use and environmental categories.

Handling, Storage, and Transport Safety

Safety precautions for handling, storing, and transporting the controller.

Installation and Wiring Safety

Safety precautions for electrical wiring and physical installation.

Operation and Maintenance Safety

Safety guidelines for operating, maintaining, and disposing of the unit.

Maintenance and Troubleshooting

Troubleshooting Guide and Error Resolution

Information on diagnosing and resolving operational issues and errors.

Appendix: Reference Data Sheets

Contains supplementary data sheets and reference materials for settings.

Introduction to the VS-12PB Controller

General Product Overview

Provides a general introduction to the VS-12PB controller and its applications.

System Configuration Overview

Describes the basic system configuration and components of the VS-12PB.

Key Product Functions

Outlines the main functions and capabilities of the VS-12PB controller.

General Product Information

VS-12PB Key Features

Details the key features and capabilities of the VS-12PB positioning controller.

System Configuration Details

Basic VS-12PB System Diagram

Illustrates the typical system setup with the VS-12PB and its accessories.

VS-12PB Functions

Position Setting Functions

Explains how to set positions for various positioning operations.

Automatic Positioning (AUTO)

Describes the automatic positioning process based on sensor feedback.

Unidirectional Positioning Method

Details the unidirectional positioning method to minimize backlash errors.

Speed Switching and Stepping Formats

Speed-Switching Format Explanation

Explains the speed switching format for positioning control.

Speed-Stepping Format Explanation

Describes the speed stepping format for positioning control.

Starting Operation from STOP Zone

Procedure for Starting from STOP Zone

How to initiate operation from within the STOP zone.

Motion Detection Timer Settings

Configuring Motion Detection Timers

Configuration of motion non-detection and misdirection timers.

Learning Function for Accurate Positioning

How the Learning Function Works

How the learning function adjusts stop positions for accuracy.

INCH and JOG Positioning Functions

INCH Function Details

Fine positioning control using short ON/OFF switching.

JOG Function Details

Manual positioning control by key inputs or external signals.

Limit Switch Output Functionality

Using Limit Switch Outputs

Demonstrates how limit switch outputs replace conventional switches.

Protected Switch Functionality

Prevents unauthorized changes to limit switch output settings.

Current Position Preset Function

Application Example: Transport System

Shows an application of the preset function in a transport system.

Communication and Self-Diagnosis Functions

Controlling Multiple VS-12PB Units

Illustrates controlling multiple VS-12PB units via a host controller.

Self-Diagnosis Function Details

Explains various self-diagnosis functions for error detection.

Specifications Overview

VS-12PB Detailed Specifications

Covers the technical specifications of the VS-12PB controller.

Outer Dimensions and Mounting

Provides physical dimensions and mounting information for the controller.

Ordering Information and Part Numbers

Details how to order the VS-12PB and its related accessories.

VS-12PB Technical Specifications

General VS-12PB Specifications

Lists general electrical, environmental, and physical specs of the VS-12PB.

VS-12PB Performance Specifications

Details performance-related specs like axes, functions, and timing.

Control and BCD Input/Output Signals

Control and BCD I/O Signal Specifications

Specifies details for control and BCD input/output signals.

ABSOCODER Sensor Specifications

Multi-Turn MRE Sensor (2-phase) Specs

Technical specifications for MRE 2-phase multi-turn sensors.

Multi-Turn MRE Sensor (3-phase) Specs

Technical specifications for MRE 3-phase multi-turn sensors.

Linear VLS Sensor Specifications

Linear VLS Sensor Specifications

Technical specifications for Linear Type VLS sensors.

Sensor Cable Types and Compatibility

Details sensor cable models, characteristics, and compatible sensors.

VS-12PB Controller Outer Dimensions

VS-12PB Controller Dimensional Drawings

Shows dimensional drawings for the VS-12PB controller.

OVS-K12 Mounting Fixture Dimensions

Illustrates the dimensions and mounting for the OVS-K12 option.

ABSOCODER Sensor Dimensions

MRE Sensor Mounting Fixture Dimensions

Shows dimensions for servo and reinforced servo-mount fixtures for MRE sensors.

MRE Sensor Flange Mounting Dimensions

MRE Sensor Flange Mounting Hole Details

Details flange mounting hole dimensions for MRE sensors.

MRE 3-phase Sensor Dimensions and Mounting

MRE 3-phase Sensor Dimensions

Provides dimensions for MRE 3-phase sensors and mounting.

Linear VLS Sensor Dimensions and Stroke Lengths

Linear VLS Sensor Dimensional Drawings

Shows dimensional drawings and stroke lengths for VLS sensors.

VLS Sensor Model and Dimension Details

VLS Sensor Models and Dimensions

Lists VLS sensor models with detection stroke and dimensions.

Cable Specifications

Cable Types and Dimensional Drawings

Illustrates dimensions for various cable types (4S-RBT, 4P-S, 3S-RBT).

Connecting and Communication Cables

VS-T12/T12B Connecting and Communication Cables

Shows dimensions for VS-T12/T12B connecting and communication cables.

Ordering Information and System Configurations

VS-12PB System Configuration Examples

Illustrates typical configurations for different sensor types.

VS-12PB Part Number Ordering List

Ordering List for Controllers and Sensors

Lists part numbers and models for controllers, sensors, and accessories.

Installation and Wiring Section Overview

Wiring Procedures

Details the steps involved in wiring the VS-12PB controller.

Installation Procedures

Covers the necessary steps for installing the VS-12PB controller.

Installation Guide

Verifying Shipping Container Contents

Lists components to check upon receiving the VS-12PB unit.

Installation Conditions and Precautions

Controller Installation Requirements

Specifies environmental and physical requirements for controller installation.

ABSOCODER Sensor Installation

Rotary Type Sensor Installation Notes

Provides installation notes for rotary type ABSOCODER sensors.

Linear Type Sensor Installation Notes

Provides installation notes for linear type ABSOCODER sensors.

Wiring and Terminal Connections

Terminal Board and Connector Layout

Identifies terminals and connectors on the VS-12PB.

Crimp Terminal Connection Standards

Specifies requirements for using crimp type terminals.

Power Supply and Grounding

Power Supply Connection Procedure

Explains how to connect the power supply (100/120VAC).

Control Input/Output Signals

Terminal Board Wiring Diagram and Signal Names

Shows terminal assignments and signal names for control I/O.

Signal Name Descriptions

Explains the function of each control signal.

Control Signal Wiring Example

Illustrating Control Signal Wiring

Illustrates a typical wiring example for control signals.

Input/Output Signal Function Descriptions

Detailed Input/Output Signal Explanations

Provides detailed descriptions for each input/output signal.

Control Signal Timing Diagrams

Timing Charts for Control Signals

Shows timing charts for various control signals during operations.

BCD Input/Output Connections

BCD Connector Pin Layout and Signal Names

Identifies pins for BCD connectors and lists signal names.

BCD Signal Name Descriptions

Explains the names and descriptions of BCD signals.

BCD Output Reading Timing

Timing for BCD Output Reading

Describes timing for reading BCD output via latch pulse or DTC input.

Communication Connector (RS-232C/RS-422)

Communication Connector Pinout and Circuit

Details pin assignments and shows circuit diagrams for communication.

Sensor Cable Connection

Sensor Cable Connection Diagram

Illustrates how to connect the ABSOCODER sensor cable.

Sensor Cable Wiring Precautions

Provides precautions for routing and securing sensor cables.

Operation Section Overview

VS-12PB Operation Procedures

Outlines the procedures for operating the VS-12PB controller.

Before Beginning Operation

VS-12PB Control Panel Layout

Identifies the parts and layout of the VS-12PB control panel.

Display Area and Indicators Explained

Display Area and Indicators

Explains the functions of the display area and status indicators.

Control Key Functions and Operations

Describes the operation of the control keys on the panel.

Control Key Operations by Mode

Control Key Functions by Mode

Details how control keys function in different operating modes.

Mode Key-Switch Functions

Mode Selection via Key-Switch

Explains the selection of modes using the key-switch.

Basic VS-12PB Operation Sequence

Outlines the standard sequence for operating the VS-12PB.

Powering On and Initial Settings

Power On Procedures and Notes

Important notes and potential errors during power on.

Basic Initial Settings Procedure

Step-by-step guide for setting basic initial parameters.

Initial Settings Configuration Details

Sensor Rotation, Decimal Point, and Sensor Selection

Configures sensor rotation, decimal point, and selects the sensor type.

Scale Length and Position Value Settings

Defines scale length, min/current position values for detection.

Setting Sensor Rotation Direction

Procedure for Setting Sensor Rotation Direction

Details the procedure for setting sensor rotation direction (CW/CCW).

Setting the Decimal Point Position

Decimal Point Setting Procedure

Step-by-step guide to setting the decimal point.

Selecting the ABSOCODER Sensor Type

Sensor Selection Procedure

Procedure for selecting the appropriate sensor type.

Scale Length Configuration

Calculating and Setting Scale Length

Guides on calculating and inputting the scale length.

Position Value Settings

Setting Minimum Current Position Value

Procedure to set the minimum value for current position display.

Setting the Initial Current Position

Procedure for Setting Initial Current Position

How to set the machine's starting current position.

Other Initial Settings Configuration

Communication and Slave Settings

Configures multi-drop communication, slave numbering, and specs.

Brake Monitor and Downloading Settings

Configures brake monitoring, count display, and data downloading.

Parameter Settings for Positioning Control

Dual Speed Positioning Parameters

Parameters for controlling dual speed positioning operations.

Parameter Setting Procedures

Navigating and Changing Parameters

Step-by-step guide to accessing and changing parameters.

Advanced Parameter Settings

Motion Detection and Zone Parameters

Settings for motion detection timers and operational zones.

Limit Violation and Correction Parameters

Parameters for upper/lower limits and correction amounts.

Protected Switches and Limit Output Status

Protected Switches and Limit Output Status Settings

Settings for protected switches and limit output status selection.

Current Position Preset and Output Timing Parameters

Parameters for PRE functions, output timing, and preset values.

Operation Modes: RUN and TEST

TEST Mode Operations Overview

Describes operations performable in TEST mode.

RUN Mode Operations Overview

Overview of positioning control and limit switch outputs in RUN mode.

AUTO Positioning Operation

Performing AUTO Positioning in TEST Mode

Step-by-step guide for AUTO positioning in TEST mode.

Setting Target Positions for AUTO Operation

Setting Target Positions in RUN Mode

Procedures for setting target positions for AUTO positioning in RUN mode.

Executing AUTO Positioning in RUN Mode

Starting and Executing AUTO Positioning

Steps to start and execute AUTO positioning in RUN mode.

JOG Operation

Performing JOG Operation in TEST Mode

How to perform JOG operation in TEST mode.

Performing JOG Operation in RUN Mode

How to perform JOG operation in RUN mode.

Limit Switch Output Settings

Configuring Limit Switch Settings

Steps to configure ON/OFF positions for limit switch outputs.

Setting Limit Switch ON/OFF Positions

Methods for Setting Limit Switch Positions

Methods for setting limit switch ON/OFF points via teaching or input.

Limit Switch Output in TEST Mode Configuration

Enabling Limit Switch Output in TEST Mode

How to enable and configure limit switch output in TEST mode.

Protected Switch Functionality

Setting Up Protected Switch Channels

Procedure for designating protected switch channels.

Dog Output Management

Procedure for Deleting Dog Outputs

Steps to delete dog output settings for a specific channel.

Dog Output Insertion and Channel Deletion

Procedure for Inserting Dog Outputs

How to add new dog output ON/OFF position settings.

Channel Deletion Procedure

Steps to delete limit switch output settings in channel units.

Program Batch Deletion

Batch Deleting Limit Switch Outputs

How to delete limit switch outputs in batch by program units.

Program Batch Copy Function

Copying Program Data

Steps to copy program data to and from a host controller.

Other Operations

Password Protection for Settings

How to use the password function to protect settings.

All Data Delete (Initialize)

Procedure for VS-12PB Initialization

Steps to delete all data and restore initial settings.

Maintenance Section

Troubleshooting Guide

Information for diagnosing and resolving common issues.

Appendices for Reference

Supplementary materials including data sheets.

Troubleshooting Common Errors

Error Display and Countermeasures Table

Lists error codes, causes, and recommended countermeasures.

Error Codes 25-44 and Countermeasures

Error Codes 25-44 Details

Details error codes related to zones, overshoot, programs, and motion.

Error Codes 45-80 and Countermeasures

Error Codes 45-80 Details

Covers errors like inching, direction, PRE, and output malfunctions.

Error Reset Procedure

Methods for Resetting Errors

Explains how to reset errors using external input or panel keys.

Initial Setting Data Sheet

Initial Settings Nos. 90-95 Overview

Summary of initial settings for sensor, decimal, scale, and position.

Other Initial Settings (80-1 to 89)

Initial Settings for Communication and Brake Monitoring

Details initial settings for communication and brake monitoring.

Parameter Setting Data Sheet

Positioning Parameters (40-50)

Lists parameters for positioning, zones, and motion detection.

Control and Limit Parameters (51-68)

Parameters for INCHING, Speed Control, Limits, and Switches

Parameters for INCHING, speed control, limits, and switch outputs.

Preset and Output Timing Parameters (69-75)

Parameters for PRE Functions, Output Timing, and Presets

Parameters for PRE functions, output timing, and preset values.

Limit Switch Output Setting Data Sheet

Limit Switch Settings Template (Program 0)

Template for setting limit switches via communication.

Limit Switch Settings Template (Program 1)

Template for setting limit switches via panel key input.

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