Polaris General 2020 User Manual

2.18
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
XU - PERFORM THESE PROCEDURES MORE OFTEN FOR VEHICLES SUBJECTED TO SEVERE USE.
D - HAVE AN AUTHORIZED POLARIS DEALER PERFORM THESE SERVICES.
E - EMISSION CONTROL SYSTEM SERVICE.
CODE ITEM ACTION
Ratcheting Cam Chain Tensioner Check; replace as needed
D Brake Fluid
Change every two years
425 HOUR / 4250 MILES (6800 KM) SERVICE
XU - PERFORM THESE PROCEDURES MORE OFTEN FOR VEHICLES SUBJECTED TO SEVERE USE.
D - HAVE AN AUTHORIZED POLARIS DEALER PERFORM THESE SERVICES.
E - EMISSION CONTROL SYSTEM SERVICE.
CODE ITEM ACTION
XU / D
Brake Pads / Parking Brake Pads
(INTL)
Inspect pad wear; replace if worn beyond service limit
XU / D
Parking Brake Cable Adjustment
(INTL)
Inspect; adjust tension as needed
Battery
Check terminals; clean; test
Fuel System
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks
and abrasion
XU
Front Gearcase Fluid (Demand Drive
- Extreme Use)
Change fluid every 25 hours if subjected to extreme use
XU
Front Gearcase Fluid (Demand Drive) Fluid level inspection; add lubricant if needed
XU
Transmission Fluid (AGL) Fluid level inspection; add lubricant if needed
450 HOUR / 4500 MILES (7200 KM) SERVICE
XU - PERFORM THESE PROCEDURES MORE OFTEN FOR VEHICLES SUBJECTED TO SEVERE USE.
D - HAVE AN AUTHORIZED POLARIS DEALER PERFORM THESE SERVICES.
E - EMISSION CONTROL SYSTEM SERVICE.
CODE ITEM ACTION
XU / D
Brake Pads / Parking Brake Pads
(INTL)
Inspect pad wear; replace if worn beyond service limit
XU / D
Parking Brake Cable Adjustment
(INTL)
Inspect; adjust tension as needed
Battery
Check terminals; clean; test
Fuel System
Inspect; cycle key to pressurize fuel pump; check lines and fittings for leaks
and abrasion
XU
Front Gearcase Fluid (Demand Drive
- Extreme Use)
Change fluid every 25 hours if subjected to extreme use
XU
Front Gearcase Fluid (Demand Drive) Fluid level inspection; add lubricant if needed
XU
Transmission Fluid (AGL) Fluid level inspection; add lubricant if needed
XU General Lubrication
Lubricate all fittings, pivots, cables, etc.
Shift Linkage Inspect, lubricate, adjust
D
Steering
Lubricate
XU Front / Rear Stabilizer Bars
Lubricate and inspect bushings
D Throttle Pedal
Inspect for free movement; replace pedal as needed
Throttle Body Intake Ducts/Flange Inspect duct for proper sealing/air leaks
MAINTENANCE

Polaris General 2020 Specifications

General

Brand	Polaris
Model	General 2020
Category	Offroad Vehicle
Language	English