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9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
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6. Rotate water pump drive tab
r
so it matches the
angle of the drive slot in the engine.
IMPORTANT
The water pump drive tab and slot must be aligned
properly during installation. Severe engine or water
pump damage will occur if the tab and slot are not in
alignment during water pump installation.
7. Maneuver water pump up through the access hole in
the skid plate on the RH side of the vehicle.
8. Slide water pump into engine crankcase.
9. Be sure water pump is fully seated and the drive tab
and slot are properly engaged.
10.Install the three water pump mounting bolts
t
&
y
and torque to specification.
NOTICE
Install different bolt lengths as shown.
TORQUE
Water Pump Mounting Bolts:
7 lb-ft (10 Nm)
(Apply Loctite® 204™ to bolt threads)
11. Install the four coolant hoses
u
–
a
that attach to the
water pump. Be sure orientation and routing are
correct.
12.Install the right rear lower shock bolt and new nut.
Torque mounting bolt to specification.
TORQUE
GENERAL / GENERAL 4
Shock Mount Fasteners:
20 lb-ft (27 Nm) + 90°
GENERAL XP / GENERAL XP 4
Shock Mount Fasteners:
51 lb-ft (70 Nm)
13.Install the right rear wheel. Torque wheel nuts to
specification.
TORQUE
Wheel Nuts:
120 lb-ft (163 Nm)
14.Connect the (-) negative battery cable.
15.Fill and bleed cooling system as outlined in this
chapter.
16.Install the hood, engine service panel and seats.
ENGINE / COOLING SYSTEM
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