Polaris General 2020 User Manual

1.30
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
CHAPTER 10 - BRAKE SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
ABS Bracket Mount
(INTL)
22 lb-ft (30 Nm)
ABS HECU Flare Fitting
(INTL)
15 lb-ft (20 Nm)
ABS HECU M12 Banjo
Bolts (INTL)
30 lb-ft (41 Nm)
ABS HECU Mounting
Fasteners (INTL)
Step 1: Pre torque all
three fasteners to 1.8 lb-
ft (2 Nm)
Step 2: Torque all three
fasteners to 3 lb-ft (4
Nm)
Step 3: Torque all three
fasteners to 4 lb-ft (5.4
Nm)
Step 1: Pre torque all
three fasteners to 1.8 lb-
ft (2 Nm)Step 2: Torque
all three fasteners to 3
lb-ft (4 Nm)Step 3:
Torque all three
fasteners to 4 lb-ft (5.4
Nm)
ABS Sensor Fastener
(INTL)
8 lb-ft (11 Nm)
ABS Sensor Mount (INTL) 5 lb-ft (7 Nm)
Brake Disc Mounting
Bolts
General / General 4
18 lb-ft (24 Nm)
Brake Line Banjo Bolts 15 lb-ft (20 Nm)
Brake Line Retention
Fastener
General / General 4
35 in-lbs (4 Nm)
Brake Line Retention
Fastener
General XP / GENERAL
XP 4
8 lb-ft (11 Nm)
Brake Line to Junction
Block
13 lb-ft (18 Nm)
Brake Pedal Shoulder
Bolt (INTL)
13 lb-ft (18 Nm)
Brake Scraper Fasteners 7 lb-ft (9 Nm)
Brake Switch
15 lb-ft (20 Nm)
Caliper Bleeder Screw 4 lb-ft (5.4 Nm)
Front Caliper Mounting
Bolts
30 lb-ft (41 Nm)
PART DESCRIPTION
TORQUE
SPECIFICATION
Junction Block Fasteners
35 in-lbs (4 Nm)
Master Cylinder Mounting
Fasteners
22 lb-ft (30 Nm)
Parking Brake Caliper
Fasteners (INTL)
37 lb-ft (50 Nm)
Parking Brake Disc
Mounting Fastener (INTL)
26 lb-ft (35 Nm)
Parking Brake Lever
Fasteners (INTL)
22 lb-ft (30 Nm)
Rear Caliper Mounting
Bolts
46 lb-ft (62 Nm)
CHAPTER 11 - BODY / FRAME
PART DESCRIPTION
TORQUE
SPECIFICATION
Body
Body Fasteners 3.5 lb-ft (4.7 Nm)
Center Console Cover
Fastener
22 in-lbs (2.5 Nm)
Front Fascia Fasteners
3.5 lb-ft (4.7 Nm)
Front Hood Fasteners
10 in-lbs (1.1 Nm)
Lower Front Fascia
Bracket Fasteners
3.5 lb-ft (4.7 Nm)
Passenger Grab Handle
Fasteners
6 lb-ft (8 Nm)
Radiator Shroud
Fasteners
22 in-lbs (2.5 Nm)
Rear Fender Intake
Fastener
22 in-lbs (2.5 Nm)
Rear Hood Fasteners
22 in-lbs (2.5 Nm)
Seats
Seat Back / Bottom
Mounting Fasteners
6 ft-lbs (8 Nm)
Seat Base Mounting
Fasteners
6 ft-lbs (8 Nm)
Seat Belt / Buckle
Fasteners
40 lb-ft (54 Nm)
Seat Belt Adjuster Mount
Fastener
3.5 ft-lbs (5 Nm)
Seat T-Rail Bracket
Mount Fasteners
GENERAL / GENERAL
XP Only
3.5 ft-lbs (5 Nm)
GENERAL INFORMATION

Polaris General 2020 Specifications

General

Brand	Polaris
Model	General 2020
Category	Offroad Vehicle
Language	English