Polaris General 2020 User Manual

9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
1.31
PART DESCRIPTION
TORQUE
SPECIFICATION
Cargo Box
Cargo Box Body
Fasteners
3.5 ft-lbs (5 Nm)
Cargo Box Latch Bushing
Fastener
60 in-lbs (7 Nm)
Cargo Box Mounting
Fasteners
5 ft-lbs (7 Nm)
Inner Tailgate Pivot
Bracket Fasteners
22 in-lbs (2.5 Nm)
Outer Tailgate Pivot
Bracket Fasteners
3 ft-bs (4 Nm)
Tailgate Cable Fasteners 7 ft-lbs (10 Nm)
Tailgate Latch Hook
Fasteners
7 ft-lbs (10 Nm)
Tailgate Panel Fasteners 22 in-lbs (2.5 Nm)
Tailgate Support
Mounting Fasteners
8 ft-lbs (11 Nm)
Tailgate Support to
Fender Flair Fasteners
22 in-lbs (2.5 Nm)
Doors
Door Hinge Pivot Nuts 8 lb-ft (11 Nm)
Front Door Cable Jam Nut
3.5 ft-lbs (4.7 Nm)
Front Door Cable
Retention Bracket
Fasteners
3.5 ft-lbs (4.7 Nm)
Front Door Grab Handle
Fasteners
3.5 ft-lbs (4.7 Nm)
Front Door Handle
Bracket Fastener
3.5 ft-lbs (4.7 Nm)
Front Door Hinge
Fasteners
27 lb-ft (37 Nm)
Front Door Latch
Fasteners
10 ft-lbs (13 Nm)
Front Inner Door Handle
Fasteners
3.5 ft-lbs (4.7 Nm)
Front Inner Door Panel
Fasteners (T-25)
22 in-lbs (2.5 Nm)
Front Inner Door Panel
Fasteners (T-40)
42 in-lbs (5 Nm)
Front Outer Door Handle
Fasteners
22 in-lbs (2.5 Nm)
Front Outer Door Panel
Fasteners (T-40)
42 in-lbs (5 Nm)
Rear Door Hinge
Fasteners
17 lb-ft (23 Nm)
PART DESCRIPTION
TORQUE
SPECIFICATION
Rear Door Latch
Fasteners
7 ft-lbs (10 Nm)
Rear Inner Door Handle
Fasteners
16 in-lbs (2 Nm)
Rear Inner Door Panel
Fasteners
22 in-lbs (2.5 Nm)
Rear Lower Bolster
Fasteners
5 lb-ft (7 Nm)
Rear Outer Door Panel
Fasteners
22 in-lbs (2.5 Nm)
Rear Upper Bolster
Fasteners
17 lb-ft (23 Nm)
Striker Mount Fasteners
5 lb-ft (7 Nm)
Striker Pin Nut
25 lb-ft (34 Nm)
ROPS
ROPS Fasteners (Center)
GENERAL 4 Models
40 lb-ft (54 Nm)
ROPS Fasteners (Rear) 40 lb-ft (54 Nm)
ROPS Fasteners (Side) 40 lb-ft (54 Nm)
ROPS Front Cross
Fasteners
40 lb-ft (54 Nm)
Visor Panel Fasteners
3.5 lb-ft (4.7 Nm)
Frame
Front Lower/Upper Seat
Support Bracket M10
Fasteners
GENERAL 4 Models
30 ft-lbs (41 Nm)
Front Seat Base Frame
M10 Fasteners
30 ft-lbs (41 Nm)
Front Seat Base Frame
M8 Fastener
10 ft-lbs (14 Nm)
Main Frame Fasteners
Step 1: 35 ft-lbs (47 Nm)
Step 2: 40 ft-lbs (54 Nm)
Rear Seat Base Frame
M10 Fasteners
GENERAL 4 Models
30 ft-lbs (41 Nm)
Rear Seat Base Frame
M8 Fasteners
GENERAL 4 Models
10 ft-lbs (14 Nm)
Skid Plate Fasteners
3.5 lb-ft (4.7 Nm)
Suspension Mount
Bracket Fastener
18 ft-lbs (24 Nm)
Top Frame Fastener
M8 x 1.25 x 55
22 ft-lbs (30 Nm)
Other
GENERAL INFORMATION
1

Polaris General 2020 Specifications

General

Brand	Polaris
Model	General 2020
Category	Offroad Vehicle
Language	English