Polaris General 2020

IX.4
9850067 R01 - 2020-2021 GENERAL / GENERAL XP Service Manual
© Copyright Polaris Inc.
Cylinder Inspection .................................................3.39
Cylinder Leakdown Test...........................................2.29
Exhaust Installation ................................................3.77
Exhaust Removal ...................................................3.77
Flywheel Installation ...............................................3.59
Flywheel Removal ..................................................3.31
Installation ............................................................3.16
Intake Installation ...................................................3.74
Intake Removal......................................................3.73
Limiting / Misfire .....................................................1.69
Oil and Filter Change ..............................................2.28
Oil Flow Chart......................................................... 3.7
Oil Level...............................................................2.27
Piston / Connecting Rod Assembly.............................3.50
Piston Disassembly / Inspection (1000) .......................3.41
Piston Ring Installation ............................................3.48
Piston Ring Installed Gap (1000) ...............................3.43
Piston Ring Removal / Inspection...............................3.42
Removal...............................................................3.13
Service Notes......................................................... 3.3
Service Specifications .............................................. 3.9
Special Tools .......................................................... 3.3
Starter Drive Installation...........................................3.59
Stator Cover Installation...........................................3.59
Top End Service..................................................... 3.11
Troubleshooting .....................................................1.46
Valve Clearance Inspection ......................................2.29
Valve Cover Removal ..............................................3.20
Valve Inspection.....................................................3.25
Valve Lash - Tappet Selection ...................................3.69
Valve Sealing Test ..................................................3.27
Valve Seat Reconditioning (1000) ..............................3.27
Engine Coolant Temperature (ECT) Sensor
Operation Overview ................................................4.12
Replacement.........................................................4.12
Engine Serial Number Location ..................................... 1.4
Engine Troubleshooting
Cylinder Leakdown Test............................................ 3.4
Engine, Camshaft Timing - Quick Reference ...................3.66
Engine, Valve Cover Installation ...................................3.70
ETC
Learn Procedure ..................................................... 4.8
EVAP System
Carbon Canister Filter Replacement ............................ 5.9
Carbon Canister Replacement ................................... 5.9
Component Overview............................................... 5.7
Purge Valve Ohm Test .............................................5.10
Purge Valve Replacement ........................................5.10
Troubleshooting/Conditions ....................................... 5.8
Exhaust Heat Shield ..................................................2.26
Exhaust System
Assembly View ......................................................3.76
Exterior Body
Component Removal ............................................ 11.51
Component Removal - GENERAL 4 ......................... 11.53
F
Feedback Form.............................................................3
Final Drive
Service Notes......................................................... 8.3
Service Specifications .............................................. 8.3
Special Tools .......................................................... 8.3
Floor & Rocker
Assembly View - GENERAL ..................................... 11.8
Assembly View - GENERAL XP................................. 11.9
Fluid Inspection
Fluid Condition ......................................................1.70
Fluid Leak.............................................................1.70
Flywheel
Installation ............................................................3.59
Removal...............................................................3.31
Frame
Assembly View - GENERAL ................................... 11.40
Assembly View - GENERAL 4 ................................. 11.43
Assembly View - GENERAL XP............................... 11.46
Assembly View - GENERAL XP 4 ............................ 11.48
ROPS Installation ................................................. 11.86
ROPS Installation - GENERAL 4.............................. 11.88
ROPS Removal ................................................... 11.86
ROPS Removal - GENERAL 4 ................................ 11.87
Service Notes........................................................ 11.3
Skid Plate Replacement......................................... 11.90
Skid Plate Replacement - GENERAL 4 ..................... 11.90
Special Tools ......................................................... 11.3
Front Bearing Carrier
Bearing Replacement...................................... 8.43, 8.50
Installation
General / General 4 .............................................8.44
General XP / General XP 4 ....................................8.51
Removal / Inspection
General / General 4 .............................................8.42
General XP / General XP 4 ....................................8.49
Front Brake Pad
Installation .......................................................... 10.50
Removal............................................................. 10.49
Front Bumper
Assembly View .................................................... 13.18
Front Caliper
Assembly
Dual Piston ...................................................... 10.54
Disassembly
Dual Piston ...................................................... 10.52
Inspection
Dual Piston ...................................................... 10.54
Installation
Dual Piston ...................................................... 10.55
Triple Piston ..................................................... 10.58
Removal
Dual Piston ...................................................... 10.52
Triple Piston ..................................................... 10.56
Front Camera
Installation .......................................................... 13.58
Removal............................................................. 13.58
Front Closeoff & Floor
Assembly View - GENERAL 4 / GENERAL XP 4 ......... 11.13
Front Control Arm
Installation
General / General 4 .............................................9.30
General XP / General XP 4 ....................................9.42
Removal
General / General 4 .............................................9.29
General XP / General XP 4 ....................................9.40
Front Door
Cable Adjustment ................................................. 11.81
Front Drive Shaft
Installation
General / General 4 .............................................8.21
General XP / General XP 4 ....................................8.32
Removal
General / General 4 .............................................8.20
General XP / General XP 4 ....................................8.31
Front Facia
INDEX