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SICK S300 Mini User Manual
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≥ 3°
Figure 18: Mountin
g opposite
≥ 100 mm
Figure 19: Mountin
g of
fset parallel
≥ 3°
Figure 20: Mountin
g crossw
ise
≥ 100 mm
Figure 21: Mountin
g upside down, off
set parallel
≥ 100 mm
Figure 22: Mountin
g both dev
ices upside down, off
set parallel
4
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| S300 Mini
8014170/ZA23/2019-11-14 | SICK
Subject to chang
e without notice
31
33
Table of Contents
Table of Contents
3
1 About this Document
7
Purpose of this Document
7
Scope
7
Target Groups and Structure of These Operating Instructions
7
Further Information
8
Symbols and Document Conventions
8
2 Safety Information
10
General Safety Notes
10
Intended Use
10
Laser Class 1
10
Inappropriate Use
11
Applications of the Device
11
Requirements for the Qualification of Personnel
11
3 Product Description
13
Construction and Function
13
Principle of Operation of the Safety Laser Scanner Time-Of-Flight Measurement
13
Principle of Operation of the Safety Laser Scanner Rotation
14
Product Characteristics
15
Specific Features
15
Device Overview
15
Functions
16
Scanning Ranges
16
Device Components
16
Status Indicators
17
Protective Field Ranges
17
Status Indicators of the Safety Laser Scanner
17
Protective Field, Warning Field and Field Set
18
Monitoring Cases
19
Field Set with One Protective Field and Two Warning Fields
19
Interoperability
20
S300 Mini Remote with 2 Monitoring Cases on One AGV
20
EFI System with Flexi Soft
21
EFI System with Safety Laser Scanners
21
Interoperability with Safety Laser Scanners
22
S300 Mini, S300 and S3000 in Conjunction with a Flexi Soft Safety Controller
23
Configuration Example in Flexi Soft Designer
23
Example Applications
24
Ardous Area
25
Hazardous Point Protection: Hand Detection
26
Access Protection: Detection of a Person When Accessing a Hazardous Area
27
Mobile Hazardous Area Protection: Detection of a Person When a Vehicle Approaches
28
4 Project Planning
29
Manufacturer of the Machine
29
Operator of the Machine
29
Design
29
If Several Safety Laser Scanners Are Used
31
Prevent Crawling Beneath, Standing Behind, or Climbing over
31
Mounting Opposite
32
Mounting Offset Parallel
32
Mounting Crosswise
32
Mounting Upside Down, Offset Parallel
32
Mounting both Devices Upside Down, Offset Parallel
32
Measures to Prevent Unsecured Areas
33
Mounting One Device Upside Down, Offset Parallel
33
Unsecured Areas
33
Avoid Unsecured Areas
34
Mounting Example for Front and Side Protection in One Direction of Travel
35
Mounting Example for All Round Protection in any Direction of Travel
35
Timing for Monitoring Case Switching
36
Advancing the Switching Time
36
Advancing the Switching Time (Example)
37
Stationary Applications in Horizontal Operation
38
Horizontally Mounted Stationary Application
39
Minimum Distance S
40
Mounting Options for the Scan Plane
41
Advantages and Disadvantages of the Mounting Options
42
Stationary Vertical Operation for Access Protection
43
Relationship between Resolution and Protective Field Mounting Height
43
Access Protection
44
Stationary Vertical Operation for Hazardous Point Protection
45
Minimum Distance to Hazardous Area
46
Mobile Applications
47
Stopping Distance
48
Stopping Distance as a Function of the Vehicle's Speed
49
Supplement Due to Lack of Ground Clearance
50
Vehicle Ground Clearance Graph
50
Fitting Height
51
Integration in Electrical Control
52
Connection Diagrams
52
Connection Diagram for Restart Interlock and External Device Monitoring
53
Schematic Legend for Connection Diagrams
53
Connection Diagram for Restart Interlock and External Device Monitoring in Con- Junction with a UE10 Safety Relay
54
Connection Diagram for S300 Mini Standard on a Flexi Classic Safety Controller.55
55
Connection Diagram for Monitoring Case Switching between Two Safety Laser Scan- Ners Using a Flexi Soft Safety Controller
55
Connection Diagram for Monitoring Case Switching between an S3000 Expert and an S300 Mini Remote Using Static Inputs
56
An S300 Mini Remote Using Static and Dynamic Inputs
57
5 Mounting
58
Safety
58
Mounting Procedure
59
Prevent Crawling Beneath, Standing Behind, or Climbing over
59
Direct Mounting
60
Mounting Using Mounting Kit 1A or 1B
60
Mounting Using Mounting Kits 2 and 3.................................. 5.2.4 Information Label Notes on Daily Check
61
Mounting Using Mounting Kit 1B Including Optics Cover Protection
61
Mounting Using Mounting Kit 2
62
6 Electrical Installation
64
Safety
64
Pin Assignment
65
Round Plug Connector of the S300 Mini Standard
66
Pin Assignment of the S300 Mini Standard
66
Core Assignment of the S300 Mini Standard Extension Cable
66
Round Plug Connector of the S300 Mini Remote
67
Pin Assignment of the S300 Mini Remote
67
M8 × 4 Configuration Connection (Serial Interface)
68
Pin Assignment on the M8 × 4 Configuration Connection
68
Core Assignment of the S300 Mini Remote Extension Cable
68
7 Configuration
69
Delivery State
69
Cds
69
Preparing the Configuration
69
System Parameters
70
Configuration Connection
70
Application Name
71
Name of the Scanner
71
User Data
71
Display Direction of the 7-Segment Display
71
Application
71
Comparison of Mobile and Stationary Applications
71
Resolution
72
Maximum Protective Field Ranges at Different Resolutions
72
Basic Response Time
73
Maximum Protective Field Range
73
Inputs
73
Input Condition Via EFI: Static Information from Inputs of a Flexi Soft
73
Input Condition Via EFI: Speed Information from Encoders on an S3000
73
Input Delay
74
Sampling for the Static Control Inputs
74
Empirical Values for the Required Input Delay
74
Level at the Connections for the Control Inputs for Complementary Sampling
74
Truth Table for 1-Of-N Sampling with Two Input Pairs
74
Ossds
75
External Device Monitoring (EDM)
75
Restart
76
Behavior of the Device on a Contactor Malfunction
76
Schematic Representation of Operation with Restart Interlock
77
Universal I/O Connections
78
Field Sets
80
Configuring the Protective Field and Warning Field
80
Dard
80
Creating a Field Set in the CDS
80
Number of Field Sets that Can be Configured Per Variant
80
Importing and Exporting Field Sets and Fields
81
Configuring the Protective Field and Warning Field
81
Protective Field or Warning Field Suggested by the Safety Laser Scanner
82
Reading the Protective Field
82
Using the Contour as a Reference
83
Schematic Diagram of Contour as Reference
83
Monitoring Cases
84
Contour as Reference for Vertical Operation
84
Monitoring Case Switching Via Static Input Information
85
Number of Monitoring Cases Per Variant and Application
85
Truth Table for Complementary Sampling
86
Monitoring Case Switching Via Speed Information
87
Truth Table for 1-Of-N Sampling
87
Speed Routing Via EFI
88
Example for Speed Routing on an AGV
88
Connection Diagram for Speed Routing
89
Example for Speed Routing in the Flexi Soft Designer
89
Multiple Sampling
90
Recommended Multiple Sampling
90
Checking the Monitoring Case Switching
91
Park/Standby Mode
91
Schematic Representation of Monitoring Case Switching - Arbitrary Sequence
91
Schematic Representation of Monitoring Case Switching - Unique Sequence
91
Schematic Representation of Monitoring Case Switching - Alternative Sequence
91
8 Commissioning
93
Safety
93
Power up Sequence
93
Segment Display During and after the Power up Sequence During Initial Commis- Sioning
93
Display of Leds after the Power up Sequence
93
Test Notes
94
Tests before Initial Commissioning
94
9 Maintenance
96
Safety
96
Regular Inspection
96
Regular Inspection of the Protective Device by Qualified Safety Personnel
96
Daily Check of the Protective Device by Authorized and Specialist Personnel
96
Cleaning the Optics Cover
97
Replacing the Optics Cover
98
Remove the Fixing Screws of the Optics Cover
99
10 Troubleshooting
101
Response to Errors
101
Error and Status Indications of the Leds
101
Error and Status Indications of the Leds on the S300 Mini Standard
101
Error and Status Indications on the 7Segment Display
102
Error and Status Indications of the Leds on the S300 Mini Remote
102
The Lock-Out Operational Status
106
Advanced Diagnostics
106
11 Decommissioning
107
Disposal
107
12 Technical Data
108
Data Sheet
108
General Details
108
Functional Information
109
Electric
110
Characteristic Curves
113
Diagram Scanning Range with Short Range
113
Diagram Scanning Range with Medium Range
114
Response Times
115
Diagram Scanning Range with Long Range
115
Timing Behavior of the Ossds
116
Supplements for Multiple Sampling
116
Diagram of the Test Pulse at the Ossds
117
Voltage Test after Switching on the Ossds
117
EFI Status Information and Control Commands
118
Shut-Down Test
118
Voltage Test
118
Status Information of the S300 Mini (Data from the S300 Mini)
118
Control Features on the S300 Mini (Data to the S300 Mini)
119
Dimensional Drawings
120
Dimensional Drawing Safety Laser Scanner (MM)
120
Dimensional Drawing Scan Plane Origin with Mounting Kit 1A, 2 and 3 (MM)
121
13 Ordering Information
122
Scope of Delivery
122
Part Numbers, Systems
122
14 Accessories
123
Connectivity
123
Ordering Information, S300 Mini Standard Extension Cables
123
Ordering Information, S300 Mini Remote Extension Cables
123
Ordering Information, Service Cables
123
Brackets
124
Dimensional Drawing Mounting Kit 1A (MM)
124
Ordering Information, Mounting Kits
124
Dimensional Drawing Mounting Kit 1B (MM)
125
Dimensional Drawing Mounting Kit 2 (MM)
125
Additional Accessories
126
Dimensional Drawing Mounting Kit 3 (MM)
126
Ordering Information Safety Relays/Compact Safety Controller
126
Safety Controller Ordering Information
126
Ordering Information, Network Solutions
127
Ordering Information, Miscellaneous
127
15 Glossary
128
16 Annex
131
Compliance with EU Directives
131
Note on Specified Standards
132
17 List of Figures
134
Other manuals for SICK S300 Mini
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SICK S300 Mini Specifications
General
Brand
SICK
Model
S300 Mini
Category
Scanner
Language
English
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