Suzuki RM-Z250 - Inspection

7-4 CLUTCH
• Remove the clutch drive plates
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6 and driven plates
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7.
INSPECTION
DRIVE PLATE
• Measure the drive plate thickness.
# Drive plate thickness
Service Limit: 2.42 mm (0.095 in)
" 09900-20101: Vernier calipers (150 mm)
• Inspect the drive plates for wear, distortion and discoloration.
• If the drive plate thickness is found to have reached the limit,
replace it with a new one.
• Measure the drive plate claw width.
• Replace the drive plates found to have worn down to the limit.
# Drive plate claw width
Service Limit: 13.05 mm (0.514 in)
" 09900-20101: Vernier calipers (150 mm)
DRIVEN PLATE
• Measure the driven plate distortion.
# Driven plate distortion
Service Limit: 0.10 mm (0.004 in)
" 09900-20803: Thickness gauge
• Inspect the driven plates for wear and discoloration.
• Replace driven plates which exceed the limit.