Suzuki RM-Z250 - Primary Drive Gear Installation

TRANSMISSION AND CRANKSHAFT 10-17
PRIMARY DRIVE GEAR INSTALLATION
• Install the cam chain, cam chain tensioner and cam chain
guide retainer. (!6-24)
• Install the magneto rotor and key. (!14-13)
• Install the gearshift linkage. (!9-5 to -7)
• Install the oil pump and oil pump idle gear. (!11-6, -7)
• Apply grease to the oil seal lip.
% 99000-25010: SUZUKI SUPER GREASE “A”
(or equivalent grease)
• Install the primary drive gear

1 and

washer

2.
NOTE:
The washer is directional. Assemble the washer

2 as shown in
the illustration.
• Apply THREAD LOCK SUPER to the primary drive gear nut

3.
( 99000-32110: THREAD LOCK SUPER “1322”
(or equivalent thread lock)
• Hold the magneto rotor with the special tool and tighten the
primary drive gear nut

3 to the specified torque.
" 09930-44560: Rotor holder
' Primary drive gear nut: 90 N·m (9.0 kgf-m, 65.0 lb-ft)
• Install the kick idle gear and kick starter shaft. (!8-5, -6)
• Install the clutch assembly and right crankcase cover.
(!7-8, 8-6)
• Install the magneto cover. (!14-14)
• Install the piston, cylinder and cylinder head.
(!6-25 to -33)
• Connect the crankcase breather hose

4.
• Mount the engine. (!5-6 to -8)