Suzuki RM-Z250 - Front Caliper Removal and Disassembly

FRONT AND REAR BRAKES 16-7
FRONT CALIPER REMOVAL AND
DISASSEMBLY
• Place a rag under the brake hose union bolt to catch spilled
brake fluid.
• Disconnect the brake hose.
• Remove the caliper mounting bolts

1.
• Remove the caliper.
• Remove the brake pads. ($16-5)
• Remove the spring

2.
• Remove the caliper bracket

3 from the caliper.
• Remove the boots

4 and

5.
• Remove the spring

6.
• Wrap the caliper with a rag to prevent brake fluid scatter and
piston pop-out.
• Apply low-pressure air into the caliper through the hole to
remove the pistons.
" WARNING
Fingers can get caught between piston and caliper
body when removing the piston.
Do not place your fingers on the piston when remov-
ing the piston.