Suzuki RM-Z250 - Cylinder Head Cover Installation; Clutch

CYLINDER HEAD, CYLINDER AND PISTON 6-33
CYLINDER HEAD COVER INSTALLATION
Install the cylinder head cover in the reverse order of removal.
Pay attention to the following points:
• Install the gasket to the cylinder head cover.
• Apply SUZUKI BOND to the end caps of the cylinder head
cover gasket as shown.
) 99000-31140: SUZUKI BOND “1207B”
• Place the cylinder head cover on the cylinder head.
• Apply engine oil to both sides of gaskets.
• Tighten the cylinder head cover bolts to the specified torque.
$ Cylinder head cover bolt: 14 N·m (1.4 kgf-m, 10.0 lb-ft)
• Install the spark plug and ignition coil/plug cap.
• Install the radiator covers and fuel tank.
• Install the seat.
INSPECTION AFTER INSTALLATION
• Engine oil leakage
• Engine coolant level and coolant leakage (!2-15, -16)
• Fuel leakage (!2-21)
• Exhaust gas leakage
• Throttle cable play (!2-18)
• Clutch lever play (!2-17)
• Wiring harness, cable and hose routing (!19-18 to -23)
CAUTION
Use a new gasket to prevent oil leakage.
CAUTION
Use the new gaskets to prevent oil leakage.