Suzuki RM-Z250 - Transmission and Crankshaft

10
TRANSMISSION AND CRANKSHAFT 10-1
CONTENTS
TRANSMISSION AND CRANKSHAFT
CONSTRUCTION ...................................................................................... 10- 2
TRANSMISSION AND CRANKSHAFT ............................................... 10- 2
ENGINE BOTTOM SIDE ............................................................................ 10- 3
PRIMARY DRIVE GEAR REMOVAL .................................................. 10- 3
CRANKCASE SEPARATION ............................................................. 10- 4
TRANSMISSION REMOVAL .............................................................. 10- 4
CRANKSHAFT REMOVAL ................................................................. 10- 5
REED VALVE REMOVAL ................................................................... 10- 5
TRANSMISSION INSPECTION .......................................................... 10- 6
CONROD INSPECTION ...................................................................... 10- 7
CRANKSHAFT INSPCECTION .......................................................... 10- 8
OIL SEAL INSPECTION ..................................................................... 10- 8
OIL SEAL REMOVAL AND INSTALLATION ..................................... 10- 9
BEARING INSPECTION ..................................................................... 10- 9
BEARING REMOVAL AND INSTALLATION ..................................... 10-10
REED VALVE INSTALLATION ........................................................... 10-13
CRANKSHAFT INSTALLATION ......................................................... 10-13
TRANSMISSION INSTALLATION ...................................................... 10-14
CRANKCASE INSTALLATION ........................................................... 10-16
PRIMARY DRIVE GEAR INSTALLATION .......................................... 10-17