Suzuki RM-Z250 - Rear Caliper Removal and Disassembly

FRONT AND REAR BRAKES 16-9
• Tighten the caliper mounting bolts

1 to the specified torque.
# Brake caliper mounting bolt:
25 N·m (2.5 kgf-m, 18.0 lb-ft)
• Tighten the brake pad mounting pin

2 to the specified torque.
# Brake pad mounting pin: 18 N·m (1.8 kgf-m, 13.0 lb-ft)
• Set the brake hose end between the hose stopper, then
tighten the brake hose union bolt

3 to the specified torque.
# Brake hose union bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Install the pad mounting pin cap.
• Refill brake fluid and bleed air from the brake system.
($16-3)
REAR CALIPER REMOVAL AND
DISASSEMBLY
• Remove the rear wheel. ($15-7)
• Remove the disc cover

1 and caliper protector

2.
• Place a rag under the brake hose union bolt to catch spilled
brake fluid.
• Disconnect the brake hose.
• Remove the caliper.
• Remove the brake pad. ($16-5)
• Remove the spring

3.
CAUTION
The seal washers should be replaced with the new
ones to prevent fluid leakage.