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Suzuki RM-Z250 - Transmission Inspection

Suzuki RM-Z250
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TRANSMISSION AND CRANKSHAFT 10-7
Measure the gearshift fork to groove clearance with a thick-
ness gauge.
If the clearance checked is noted to exceed the limit, replace
the fork or dog.
# Gearshift fork to groove clearance
Service Limit: 0.50 mm (0.020 in)
" 09900-20803: Thickness gauge
Measure the gearshift fork thickness with a vernier calipers.
# Gearshift fork thickness
Standard: 4.80 – 4.90 mm (0.189 – 0.193 in)
" 09900-20101: Vernier calipers (150 mm)
Measure the gearshift fork groove width with a vernier cali-
pers.
# Gearshift fork groove width
Standard: 5.00 – 5.10 mm (0.197 – 0.201 in)
" 09900-20101: Vernier calipers (150 mm)
CONROD INSPECTION
For conrod inspection other than the following, refer to page
6-23.
Measure the conrod deflection with the special tools.
# Conrod deflection
Service Limit: 3.0 mm (0.12 in)
" 09900-20607: Dial gauge (1/100, 10 mm)
09900-20701: Magnetic stand
09900-21304: V-block (100 mm)

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