Suzuki RM-Z250 - Removal

GEARSHIFTING 9-3
GEARSHIFT LINKAGE
REMOVAL
• Drain engine oil. (!2-12)
• Drain engine coolant. (!13-3)
• Remove the gearshift lever
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1.
NOTE:
Mark the gearshift shaft head at which the gearshift lever slit set
for correct reinstallation.
• Remove the right crankcase cover and clutch assembly.
(!7-7, 8-3)
• Remove the magneto cover. (!14-12)
• Remove the primary driven gear and oil pump idle gear.
(!11-4)
• Remove the gearshift shaft
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2 and washer
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3.
• Remove the washer
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3, snap ring
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4 and return spring
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5 from
the gearshift shaft
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2.
" 09900-06107: Snap ring pliers
• Remove the gearshift pawl lifter
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6.
• Remove the gearshift cam driven gear
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7.
NOTE:
Be careful not to drop the pins and springs when removing the
gearshift cam driven gear.