Suzuki RM-Z250 - Periodic Maintenance 2

2
PERIODIC MAINTENANCE 2-1
CONTENTS
PERIODIC MAINTENANCE
PERIODIC MAINTENANCE ........................................................................ 2- 3
INSPECTION BEFORE PRACTICE ...................................................... 2- 3
INSPECTION BEFORE RACE
(All items of inspection before practice on previous page plus) .... 2- 4
PERIODIC MAINTENANCE CHART .................................................... 2- 5
SPARK PLUG .............................................................................................. 2- 7
AIR CLEANER ............................................................................................. 2- 9
AIR CLEANER ELEMENT REMOVAL ................................................. 2- 9
WASHING .............................................................................................. 2- 9
INSTALLATION ..................................................................................... 2- 9
ENGINE OIL AND OIL FILTER ................................................................... 2-10
INSPECTION BEFORE ENGINE OIL LEVEL CHECK ......................... 2-11
ENGINE OIL LEVEL INSPECTION ....................................................... 2-11
ENGINE OIL CHANGE .......................................................................... 2-12
ENGINE OIL FILTER CHANGE ............................................................ 2-13
OIL STRAINERS .......................................................................................... 2-14
INSPECTION ......................................................................................... 2-14
ENGINE COOLANT ..................................................................................... 2-15
ENGINE COOLANT LEVEL CHECK .................................................... 2-15
ENGINE COOLANT REPLENISHMENT ............................................... 2-16
COOLING SYSTEM INSPECTION ....................................................... 2-16
CLUTCH CABLE ......................................................................................... 2-17
MAJOR ADJUSTMENT ........................................................................ 2-17
MINOR ADJUSTMENT ......................................................................... 2-17
THROTTLE CABLE ..................................................................................... 2-18
THROTTLE CABLE ADJUSTMENT ..................................................... 2-18
THROTTLE CABLE LUBRICATION ..................................................... 2-18
HOT STARTER ............................................................................................ 2-19
ENGINE IDLE SPEED ................................................................................. 2-20
CRANKCASE BREATHER HOSE .............................................................. 2-20
FUEL HOSE ................................................................................................. 2-21
FUEL FILTER .............................................................................................. 2-21
VALVE CLEARANCE .................................................................................. 2-22
VALVE CLEARANCE ADJUSTMENT .................................................. 2-23
CYLINDER HEAD, CYLINDER AND PISTON ............................................ 2-26
CYLINDER HEAD INSPECTION .......................................................... 2-26
CYLINDER INSPECTION ...................................................................... 2-26
PISTON INSPECTION ........................................................................... 2-26