Suzuki RM-Z250 - Oil Pump Removal

11-4 LUBRICATION SYSTEM
OIL SEAL INSTALLATION
• Install the oil seal and snap ring

1.
"
09913-70210: Bearing installer set
Oil seal: # 22 Attachment
09900-06108: Snap ring pliers
• Apply SUZUKI SUPER GREASE to the oil seal lip.
$ 99000-25010: SUZUKI SUPER GREASE “A”
(or equivalent grease)
OIL PUMP REMOVAL
• Drain engine oil. (!2-12)
• Drain engine coolant. (!13-3)
• Remove the brake pedal. (!16-18)
• Remove the kick starter lever and right crankcase cover.
(!8-3)
• Remove the clutch assembly. (!7-7)
• Remove the magneto cover. (!14-12)
• Hold the crankshaft immovable with the special tool.
(!10-3)
"
09930-44560: Rotor holder
• Remove the primary drive gear nut, washer and primary drive
gear

1. (!10-3)
• Remove the snap ring

2, washer

3 and oil pump idle gear

4.
"
09900-06107: Snap ring pliers
• Remove the oil pump

5.
CAUTION
Replace the oil seal and snap ring

1 with new ones.