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Suzuki RM-Z250 - Engine

Suzuki RM-Z250
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TROUBLESHOOTING 3-5
Complaint Symptom and possible causes Remedy
Slipping clutch Weakened clutch springs
Worn or distorted pressure plate
Worn or distorted clutch plates
Insufficient clutch cable play
Replace
Replace
Replace
Adjust
Dragging clutch Some clutch spring weakened while others are not
Distorted pressure plate or clutch plates
Replace
Replace
Transmission will
not shift.
Broken gearshift cam
Distorted gearshift forks
Worn gearshift pawl
Replace
Replace
Replace
Transmission will
not shift back.
Broken return spring on shift shaft
Rubbing or stickily shift shaft
Distorted or worn gearshift forks
Replace
Repair or replace
Replace
Transmission jumps
out of gear.
Worn shifting gears on driveshaft or countershaft
Distorted or worn gearshift forks
Weakened stopper spring on gearshift stopper
Worn gearshift cam plate
Replace
Replace
Replace
Replace

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