2-18
Service Data
4st 25/30 2022
Description Item Standard Value
Engine Parts
Cylinder Block
Cylinder Liner Inner Diameter
Use a cylinder gauge etc. to measure the
inner diameter
ѮPPLQ
Seizure, Cylinder Liner Damage or Wear -
Distortion or Damage on Mating Surface Distortion: 0.05 mm (0.002 in) or less
Deposition in Water Jacket -
Connecting
Rod
Small End Inner Diameter ѮPPLQ
Big End Oil Clearance 0.015 - 0.041 mm (0.0006 - 0.0016 in)
Big End Side Clearance 0.10 - 0.25 mm (0.0039 - 0.0098 in)
Crankshaft
Center Deflection (measure with support of
journal at both ends)
Both sides and the center section must be less than
0.03 mm (0.0012 in).
Main Journal Outer Diameter ѮPPLQ
Crank pin outer diameter ѮPPLQ
Main Journal Oil Clearance 0.012 - 0.044 mm (0.0005 - 0.0017 in)
Main Journal Thrust Clearance 0.05 - 0.15 mm (0.0020 - 0.0059 in)
Cam Shaft
Cam Height
IN: 23.63 mm (0.9303 in)
EX: 23.80 mm (0.9370 in)
Bearing Outer Diameter
Pulley Side 17.925 - 17.940 mm (0.7057 - 0.7063 in)
#1 - #2 32.91 - 32.92 mm (1.2957 - 1.2961 in)
Oil Pump Side 15.925 - 15.940 mm (0.6270 - 0.6276 in)
Cam Shaft Runout -
Timing Belt
External Appearance -
Oil Pump
Housing Maximum Diameter 40.74 mm (1.6039 in)
Rotor Minimum Diameter 40.53 mm (1.5957 in)
Housing Maximum Size 15.07 mm (0.5933 in)
Rotor Minimum Size 14.96 mm (0.5890 in)
Pump Body Inner Diameter
(Maximum Diameter)
40.74 mm (1.6039 in)
Clearance between Outer Rotor and Body
(Maximum Clearance)
0.21 mm (0.0083 in)
Outer Rotor Height (Minimum Height) 14.96 mm (0.5890 in)
Clearance between Sides of Rotor and Body
(Maximum Clearance)
0.11 mm (0.0043 in)
Clearance between Outer and Inner Rotors
(Maximum Clearance)
0.16 mm (0.0063 in)
Fuel-Related
Parts
Fuel Rail
O-ring Wear and Damage -
Fuel Regulator
Fuel Pressure 250 kPa
Vapor Separator
Sealing Ring Wear and Damage -
Float -
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