Chapter 9
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UM10372_PCNC440_Manual_0221A
MAiNTENANCE
9.1.1 Rust Prevention
Exposed iron and steel surfaces will rust if proper care is not taken to protect them. The following
recommendaons will slow or reduce the onset of surface rust.
• If possible, install the PCNC mill in a temperature- and humidity-controlled environment.
• Always use a ood coolant recommended for machining; never use water or a coolant that
does not contain rust inhibitors. When using a water-based coolant, always mix the coolant
concentrate to the diluon rao recommended by the coolant manufacturer.
• If the mill is not used for more than 72 hours, apply a light mist of water repellent oil such as
WD-40 to the exposed bare metal surfaces.
• Apply way oil or machine oil directly to the table surface under trapped areas like a vise or
xture on the mill. Light surface rust on the table can be removed with a machinist’s stone.
9.1.2 Way Covers
Way covers serve an important funcon – they keep chips and abrasive debris from damaging the
slideways. Clean and inspect the way covers per maintenance schedule.
9.1.3 Flood Coolant System
Regular maintenance of the ood coolant system will prolong the service life of the coolant pump.
• Collect tramp oil in the tank with an absorbent pillow or a mechanical oil skimmer. Replace
pillows as needed.
PN Description
31925 Floang Tramp Oil Collecon Pillow
35244 Skimpy Oil Skimmer Kit
• Coolant can scum if allowed to sit for a prolonged period; replace as needed.
• Check the impeller for obstrucons.
• Clean coolant reservoir regularly.
NOTE: Check with local authories on proper handling and disposal of new and used coolant.
9.1.4 Lubrication System
The lubricaon system distributes oil to 15 points throughout the mill. This includes the 12 sliding
surfaces (four each on the three axes) and three ball screw nuts – some of the most crical and
expensive mechanical parts of the mill. Any dirt or foreign material suspended in the oil is going to
be delivered directly to these parts and can dramacally shorten the operaonal service of the mill.
• Use only new, high quality ISO VG 68 grade Machine Oil.
PN Description
31386 Tormach WL-68