Chapter 9
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UM10372_PCNC440_Manual_0221A
MAiNTENANCE
The Adjustment Nut is located on the back of each stepper motor (see Figure 9.4).
1. Mark the current posion of the adjustment nut on the back of the stepper motor.
2. Measure the lost moon in the axis. For more informaon, refer to How to Measure Lost
Moon secon earlier in this chapter.
3. Using a pin spanner wrench, turn the adjustment nut clockwise about 10˚ and measure
the lost moon in the axis again. If the lost moon value decreases, adjust another 10° and
re-measure. Repeat this step unl the lost moon value does not decrease from your changes.
IMPORTANT! Do not overghten the adjustment nut; this can cause the stepper motors to stall or may
damage the bearings and the motor.
9.3.5 Geometry Adjustment of Precision Mating Surfaces
All precision mang surfaces are pinned together with tapered dowels during assembly at the
factory. The pinned connecon ensures that factory alignment is maintained in the event of a tool
crash. Each dowel pin has a small metric threaded hole in the center that can be used to extract the
dowel should it be required for disassembly.
Under typical usage, no adjustment of pinned connecons should be necessary. In the event of a
hard crash, shims can be used to make minor alignment adjustments between pinned components.
Small adjustments (less than .010”) will generally not require a full disassembly of the pinned
connecon. In these cases, the alignment dowels can be le in place, and the shims can be inserted
into a small opening created by loosening the bolted connecons.
9.4 Spindle Bearing Adjustment
During operaon, sustained high spindle speed will bring the spindle bearings to about
155˚F (68˚C). This is a normal condion. Spindle bearing preload is set at the factory and is not
operator-adjustable.
IMPORTANT! Do not aempt to adjust spindle bearing preload. Failure to do so will adversely impact
spindle balance.
9.5 Transporting the Mill
Follow these steps when preparing the mill for transport to a new locaon:
1. Place a solid block of wood on the table underneath the spindle and lower the Z-axis so that
the wood is slightly compressed.
2. Apply a light mist of water repellent oil, such as WD-40, to all exposed bare metal surfaces
before moving the mill to protect against corrosion.
3. Remove the PCNC 440 from the stand and secure to a shipping pallet for vehicle transport.