Wacker Neuson WL34 - Page 4

I-2 SHB WL34 * 2.0 * [en]
I
B Operation
Overview of control elements ..............................................................................................................B-1
Indicating instruments .........................................................................................................................B-3
Loader unit control lever .....................................................................................................................B-4
Overview of rotary switches (option) ...................................................................................................B-5
Overview of switch panels ..................................................................................................................B-5
B.1 Indicator lights and warning lights (overview) ....................................................................................... B-7
1 Maintenance
1.1 Information on maintenance ................................................................................................................. 1-1
Responsibilities and prerequisites ...................................................................................................... 1-1
Safety instructions ............................................................................................................................... 1-1
Battery master switch .......................................................................................................................... 1-5
1.2 Maintenance overview .......................................................................................................................... 1-6
Daily/weekly maintenance .................................................................................................................. 1-6
Inspection schedules .......................................................................................................................... 1-7
Inspection intervals ........................................................................................................................... 1-10
Lubrication plan ................................................................................................................................. 1-13
1.3 Fluids and lubricants........................................................................................................................... 1-15
Fluids and lubricants (overview) ....................................................................................................... 1-15
Perkins engine 404D-22 (35.7 kW) ................................................................................................... 1-15
Perkins engine 404F-22 (35.7 kW) ................................................................................................... 1-16
Deutz engine TD2011L04w (55.1 kW) ..............................................................................................1-16
1.4 Maintenance accesses ....................................................................................................................... 1-17
Opening the engine cover ................................................................................................................. 1-17
Removing/installing the operator seat ............................................................................................... 1-18
Removing/installing the footwell cover panel .................................................................................... 1-18
Removing/installing cover for rear wall cladding ...............................................................................1-19
Removing/installing filler cap for the control console ........................................................................ 1-19
1.5 Cleaning and maintenance ................................................................................................................. 1-20
Information on cleaning and maintenance ........................................................................................1-20
Information on cleaning ..................................................................................................................... 1-21
General safety check ........................................................................................................................ 1-21
1.6 Lubrication work.................................................................................................................................. 1-22
Lubrication ........................................................................................................................................ 1-22
Lubricating with the central lubrication system (option) .................................................................... 1-22
Central lubrication system diagram ................................................................................................... 1-25
Installing the high-pressure hoses on the central lubrication system ................................................ 1-26
Instructions for troubleshooting in case of central lubrication system blocking ................................. 1-27
Repairing a blocking distributor of the central lubrication system ..................................................... 1-28
Troubleshooting table for central lubrication system ......................................................................... 1-29
1.7 Fuel system ........................................................................................................................................ 1-30
Information on the fuel system .......................................................................................................... 1-30
Fuel system ....................................................................................................................................... 1-31
Refueling with diesel fuel .................................................................................................................. 1-31
Water separator maintenance ........................................................................................................... 1-33
Replace the filter element of the fuel filter (Perkins Motor) ............................................................... 1-
34
Replace the fuel filter (Perkins Motor) ............................................................................................... 1-36
Bleeding the fuel system ................................................................................................................... 1-37
1.8 Engine lubrication system................................................................................................................... 1-39
Replace the engine oil and engine oil filter ....................................................................................... 1-39
1.9 Cooling system ................................................................................................................................... 1-41
Information on the cooling system .................................................................................................... 1-41
Information on the coolant ................................................................................................................ 1-41
Checking/adding/changing coolant ................................................................................................... 1-42
Checking the antifreeze mixture ....................................................................................................... 1-43
Cleaning the cooling system ............................................................................................................. 1-44