5/2011
2-56
Phaser 4600/4620 Printer Service Manual
10-100-00, 10-200-00, 10-300-00, 10-308-00
Revision - Xerox Internal Use Only
Status Indicator RAPS
10-100-00, 10-200-00, 10-300-00 Fuser Thermal Errors RAP
10-100-00 Open Fuser Circuit Error. The Fuser did not warm up during operation. Thermistor
did not connect or contact point is not coupled tightly in power on.
10-200-00 Fuser Low Heat Error. The Fuser could not reach proper temperature, or improper
thermistor reading.
10-300-00 Fuser Overheat Error. The Fuser temperature has risen to a very high degree. If the
temperature of the Heat Roller increases above the toner-fusing-temperature, parts of Fuser
may be thermally degraded. The thermistor is disconnected or providing erroneous readings.
BSD-Reference: WD 11
Initial Actions
• Reseat the Fuser.
• Check for obstructions or damage to the Fuser connection.
Procedure
WARNING
Switch off the electricity to the machine. Disconnect the power cord from the customer
supply while performing tasks that do not need electricity. Electricity can cause death or
injury. Moving parts can cause injury.
WARNING
Do not touch the Fuser while it is hot.
Check the Fuser connector for dirt or damage. The connector is clean and undamaged.
YN
Clean or repair the connection.
Select dC330 codes 10-200 and 10-210 to check Heat Roller temperature readings. The
readings are within the operating range.
YN
Replace the Fuser Thermistor, REP 10.11. The error message is displayed.
YN
Reassemble and perform SCP 6 Final Actions.
Replace the Fuser, REP 10.10.
Remove the Right Cover (REP 28.2) and bottom fuser bracket, Figure 1. Check the Fuser
Drive Board, MCU Board (CN10) and HVPS connections. The harnesses are connected
and undamaged.
YN
Repair or connect the harness.
Replace these components in order until the error is corrected.
1. Fuser, PL 10.10 Item 1
2. Fuser Drive Board, PL 1.15 Item 2
3. MCU Board, PL 3.10 Item 3
10-308-00 Fuser Motor Error RAP
10-308-00 The Fuser Drive Assembly failed to rotate.
BSD-Reference: WD 4
Initial Actions
• Check Fuser Heat Roller movement.
• Check for obstructions in the Fuser.
Procedure
WARNING
Switch off the electricity to the machine. Disconnect the power cord from the customer
supply while performing tasks that do not need electricity. Electricity can cause death or
injury. Moving parts can cause injury.
WARNING
Do not touch the Fuser while it is hot.
Remove the Fuser (REP 10.10) and manually rotate the Heat Roller using the Fuser Gear.
The Heat Roller rotates.
YN
Clear the obstruction or repair the damage preventing Heat Roller rotation.
Replace Fuser components as needed to restore proper operation:
• Heat Roller and Bearings, PL 10.11 Item 12
• Pressure Roller and Bearings, PL 10.11 Item 3
• Fuser Gear, PL 10.11 Item 14
• Fuser, PL 10.10 Item 1
Open the Rear Door and manually rotate the Fuser Drive Assembly. The Fuser Drive Assem-
bly rotates.
YN
Replace the Fuser Drive Assembly, REP 10.8.
Select dC330 code 10-400 to test the Fuser Drive Assembly. The Fuser Drive Assembly
rotates.
YN
Remove the Right Cover (REP 28.2) and reseat CN5 on the MCU Board. The error
message is displayed.
YN
Reassemble and perform SCP 6 Final Actions.
Replace the Fuser Drive Assembly, REP 10.8.
Replace the MCU Board, REP 3.4.